{"product_id":"6203bbu096-96-inch-6200-series-universal-mount-control-cable","title":"6203BBU096 - 96 Inch 6200 Series Universal Mount Control Cable","description":"\u003cp\u003eThe 6200 Series Universal Mount Control Cable from Buyers Products is a push-pull style cable for heavier duty PTO and hoist applications. With an 10 in. minimum bend radius and a 110-200 lb load range, the cable is a flexible choice for many jobs. All cables include bulkhead nuts and washers for fast and easy connectivity.  \u003c\/p\u003e\n\u003ch3\u003eSpecifications\u003c\/h3\u003e\u003ctable\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eConduit Material\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003ePVC\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eConduit Diameter (in.)\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e.51 \"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eCable Length (in.)\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e96 \"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eCable Series\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e6200 Series\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eEnd Type\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003eRod\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eCable Diameter (in.)\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e0.188 \"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eConduit Color\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003eBlack\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eBulkhead Thread Size\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e11\/16-16 \"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eTotal Travel (in.)\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e3 \"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eRod End Thread Size\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e5\/16-24 \"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eCable Core Material\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003eStainless Steel\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/table\u003e\n\u003cp\u003eThe 96 Inch 6200 Series Universal Mount Control Cable represents a meticulously engineered solution designed for the precise and reliable transmission of mechanical force across a diverse range of heavier duty industrial, commercial, and agricultural applications. This component is distinguished by its robust construction, universal mounting capabilities, and exceptional operational characteristics, making it an indispensable element in systems requiring positive push-pull action over significant distances. With a nominal length of 96 inches, this cable provides ample reach for complex routing scenarios while maintaining optimal performance integrity.\u003c\/p\u003e\n\n\u003ch3\u003eAdvanced Design and Material Science\u003c\/h3\u003e\n\u003cp\u003eAt the core of the 6200 Series control cable’s superior performance is its intelligent design and selection of high-grade materials. The cable operates on a fundamental push-pull principle, which ensures active control in both directions, a critical feature for safety-sensitive and precision-demanding applications where a simple tension-only cable would be insufficient. This mechanism provides immediate response and eliminates the free play often associated with spring-return or gravity-assisted systems, guaranteeing that the actuated component responds directly and consistently to operator input.\u003c\/p\u003e\n\n\u003ch4\u003eCable Core and Conduit Construction\u003c\/h4\u003e\n\u003cp\u003eThe internal cable core, responsible for the direct transmission of force, is constructed from \u003cstrong\u003eStainless Steel\u003c\/strong\u003e, precisely 0.188 inches in diameter. Stainless steel is chosen for its exceptional tensile strength, resistance to corrosion, and inherent fatigue resistance, which are paramount for long-term reliability in arduous operational environments. The precise diameter ensures optimal rigidity and minimal deflection under load, contributing to the cable's impressive 110-200 lb load range. This material choice allows the cable to withstand significant tension and compression cycles without succumbing to material degradation or permanent deformation, thereby extending its service life and reducing maintenance requirements.\u003c\/p\u003e\n\u003cp\u003eEncasing this robust core is a protective \u003cstrong\u003ePVC Conduit\u003c\/strong\u003e, measuring 0.51 inches in diameter and presented in a professional black finish. Polyvinyl Chloride (PVC) is a polymer celebrated for its chemical stability, excellent insulation properties, and remarkable weather resistance. In the context of a control cable, the PVC conduit serves multiple vital functions: it provides a durable outer shield against physical abrasion, impacts, and environmental contaminants such as moisture, dust, and corrosive substances. Furthermore, the PVC material offers a degree of flexibility without compromising structural integrity, which is essential for routing the cable effectively through intricate machinery layouts. Within the conduit, a low-friction liner (typically high-density polyethylene or similar polymer, though not explicitly listed, is standard in quality control cables) is integrated to facilitate smooth movement of the stainless steel core, minimizing frictional losses and ensuring efficient force transfer with minimal operational effort. This internal lubrication system, often pre-lubricated during manufacturing, contributes significantly to the cable’s smooth operation and extended lifespan by reducing wear between the core and the conduit liner.\u003c\/p\u003e\n\n\u003ch3\u003ePerformance Metrics and Operational Integrity\u003c\/h3\u003e\n\u003cp\u003eThe 96 Inch 6200 Series control cable is engineered to deliver consistent, high-performance operation under challenging conditions, as evidenced by its key performance specifications.\u003c\/p\u003e\n\n\u003ch4\u003eLoad Range and Application Suitability\u003c\/h4\u003e\n\u003cp\u003eWith an specified load range of \u003cstrong\u003e110-200 lbs\u003c\/strong\u003e, this cable is categorized for medium to heavy-duty applications. This range indicates the maximum force the cable can efficiently transmit in both push and pull directions without compromising its structural integrity or operational smoothness. The distinction between static and dynamic loads is crucial here; while the cable can withstand the higher end of this range in static conditions, the operational smoothness and longevity are typically optimized within its dynamic working load, usually closer to the lower end. This capability makes it ideally suited for scenarios where substantial mechanical effort is required, such as engaging powerful PTO units or manipulating heavy hoist mechanisms, providing a safety margin for unexpected peak loads.\u003c\/p\u003e\n\n\u003ch4\u003eMinimum Bend Radius and Routing Flexibility\u003c\/h4\u003e\n\u003cp\u003eA critical characteristic for installation flexibility and longevity is the \u003cstrong\u003e10-inch minimum bend radius\u003c\/strong\u003e. This specification dictates the tightest curve the cable can form without inducing excessive stress on the core or conduit, which could lead to premature wear, increased friction, or even kinking. Adhering to this minimum bend radius during installation is paramount for maintaining the cable's smooth operation and preserving its structural integrity over time. A relatively tight bend radius of 10 inches for a heavy-duty cable of this specification is indicative of its high degree of flexibility, simplifying installation in confined spaces and complex machinery without sacrificing performance or durability. Proper routing, avoiding sharp corners and abrasive surfaces, is always recommended to maximize service life.\u003c\/p\u003e\n\n\u003ch4\u003eTotal Travel and Precision Control\u003c\/h4\u003e\n\u003cp\u003eThe cable offers a \u003cstrong\u003e3-inch total travel\u003c\/strong\u003e, which refers to the linear displacement achievable by the cable core from one extreme of its operational range to the other. This specific travel length is optimized for a wide array of actuation requirements, providing sufficient stroke for full engagement or disengagement of clutches, valves, or other mechanical linkages commonly found in PTO and hoist systems. The precise travel facilitates accurate positioning and control, minimizing the risk of partial engagement or over-extension that could lead to operational inefficiencies or damage to connected components. The combination of minimal backlash inherent in a quality push-pull system and this defined travel contributes to highly responsive and predictable control.\u003c\/p\u003e\n\n\u003ch3\u003eUniversal Mounting and Connectivity\u003c\/h3\u003e\n\u003cp\u003eThe \"Universal Mount\" designation underscores the cable's adaptability across various installation environments. This versatility is primarily facilitated by the inclusion of \u003cstrong\u003ebulkhead nuts and washers\u003c\/strong\u003e, designed for fast and easy connectivity. The \u003cstrong\u003eBulkhead Thread Size\u003c\/strong\u003e is 11\/16-16, a standard dimension that allows the cable to be securely anchored through a panel or chassis. This mounting method provides a stable pivot point for the cable, ensuring that the input force is efficiently translated into linear motion at the output end without unwanted flex or movement at the mounting point. The robust threading guarantees a secure, vibration-resistant connection, crucial for applications subjected to dynamic forces and harsh operating conditions.\u003c\/p\u003e\n\u003cp\u003eAt the active end, the cable features a \u003cstrong\u003eRod End Type\u003c\/strong\u003e connection with a \u003cstrong\u003e5\/16-24 Rod End Thread Size\u003c\/strong\u003e. The rod end is a common and highly effective termination for mechanical control cables, allowing for direct connection to levers, linkages, and other control mechanisms. Its threaded design provides adjustability for precise linkage setup and ensures a strong, reliable connection point capable of transmitting the full range of push and pull forces generated by the cable. This standardized thread size facilitates compatibility with a broad spectrum of industry-standard components and actuators, enhancing the cable’s universal appeal and simplifying integration into existing or custom systems.\u003c\/p\u003e\n\n\u003ch3\u003ePrimary Applications and Key Benefits\u003c\/h3\u003e\n\u003cp\u003eThe 96 Inch 6200 Series Universal Mount Control Cable is specifically engineered for demanding environments, making it ideal for:\u003c\/p\u003e\n\n\u003ch4\u003ePower Take-Off (PTO) Systems\u003c\/h4\u003e\n\u003cp\u003eIn the realm of commercial vehicles, agricultural machinery, and specialized industrial equipment, PTO systems are critical for diverting engine power to auxiliary equipment such as pumps, compressors, winches, or hydraulic systems. The 6200 Series cable provides the robust, reliable, and precise push-pull action required to engage and disengage PTO clutches. Its heavy-duty construction ensures longevity in applications where consistent engagement under load is essential, contributing to the efficient operation of a wide array of implements from salt spreaders and dump truck hoists to agricultural sprayers and trenchers.\u003c\/p\u003e\n\n\u003ch4\u003eHoist Applications\u003c\/h4\u003e\n\u003cp\u003eFor various lifting and material handling operations, including truck-mounted cranes, service vehicle lift gates, and industrial hoists, precise and dependable control is paramount for safety and efficiency. The 6200 Series cable’s high load capacity and smooth, controlled travel make it perfectly suited for actuating hoist mechanisms, engaging braking systems, or controlling directional valves. The push-pull design eliminates slack, allowing operators to maintain positive control over lifting and lowering operations, even with heavy loads. Its resistance to environmental factors also ensures reliable performance in outdoor and challenging work sites.\u003c\/p\u003e\n\n\u003ch4\u003eBroader Industrial and Commercial Uses\u003c\/h4\u003e\n\u003cp\u003eBeyond PTO and hoist systems, the inherent versatility of the 6200 Series cable allows for its application in numerous other heavy-duty mechanical control scenarios. These can include: remote throttle control for industrial engines, clutch and transmission shifting mechanisms in off-highway vehicles, emergency shut-off controls for machinery, and the actuation of remote valves in fluid power systems. Its robust design parameters — stainless steel core, PVC conduit, high load range, and flexible bend radius — ensure its suitability for environments characterized by vibration, shock, temperature fluctuations, and exposure to contaminants.\u003c\/p\u003e\n\n\u003ch3\u003eInstallation, Maintenance, and Durability\u003c\/h3\u003e\n\u003cp\u003eInstallation of the 6200 Series cable is streamlined by its universal mounting components. The bulkhead design with accompanying nuts and washers allows for a quick and secure attachment to control panels or structural members. The rod end connection offers straightforward integration with existing linkages and provides a degree of adjustability to fine-tune the system. For optimal performance and longevity, it is crucial to route the cable carefully, respecting the 10-inch minimum bend radius, avoiding sharp edges, excessive heat sources, and areas prone to crushing or abrasion.\u003c\/p\u003e\n\u003cp\u003eThe inherently durable materials, particularly the stainless steel core and robust PVC conduit, contribute to minimal maintenance requirements. While the internal lubrication system is designed for a long operational life, periodic inspection of the cable for any signs of external damage, wear on the conduit, or excessive friction in operation is recommended. Ensuring all connection points (bulkhead and rod end) remain secure will also contribute significantly to the cable's reliable long-term performance.\u003c\/p\u003e\n\u003cp\u003eIn summary, the 96 Inch 6200 Series Universal Mount Control Cable from Buyers Products stands as a testament to precision engineering for demanding applications. Its combination of a high-strength stainless steel core, protective PVC conduit, a substantial load range, and a flexible minimum bend radius, coupled with universal mounting features, establishes it as a superior choice for mechanical control systems where reliability, durability, and precise push-pull action are non-negotiable requirements. This cable provides the robust connection needed to ensure critical machinery operates safely, efficiently, and consistently, even in the most challenging operational environments.\u003c\/p\u003e","brand":"buyersproductscompany","offers":[{"title":"Default Title","offer_id":62456181916019,"sku":"6203BBU096","price":58.42,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0972\/9513\/9187\/files\/6203BBU096_FRONT_1.jpg?v=1768847572","url":"https:\/\/titustrucksaccessories.com\/products\/6203bbu096-96-inch-6200-series-universal-mount-control-cable","provider":"Titus Trucks Accessories ","version":"1.0","type":"link"}