{"product_id":"6203ccu096-96-inch-6200-series-control-cable-with-clamp-mount","title":"6203CCU096 - 96 Inch 6200 Series Control Cable with Clamp Mount","description":"\u003cp\u003eThe 6200 Series Control Cable with Clamp Mount from Buyers Products is a universal mount, push-pull style cable for heavier duty PTO and hoist applications. With a 10 in. minimum bend radius and a 110-200 lb load range, the cable is the flexible choice for many jobs. All cables have a clamp mount at both ends to secure them in place.   It's available in lengths from 3 ft to 20 ft to fit your exact need.  \u003c\/p\u003e\n\u003ch3\u003eSpecifications\u003c\/h3\u003e\u003ctable\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eTotal Travel (in.)\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e3 \"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eEnd Type\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003eRod\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eCable Series\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e6200 Series\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eCable Core Material\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003eStainless Steel\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eCable Length (in.)\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e96 \"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eRod End Thread Size\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e5\/16-24 \"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eCable Diameter (in.)\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e0.188 \"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eBulkhead Thread Size\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e11\/16-16 \"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eConduit Color\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003eBlack\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eConduit Material\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003ePVC\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eConduit Diameter (in.)\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e.51 \"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/table\u003e\n\u003ch2\u003eAdvanced Technical Overview: 96 Inch 6200 Series Control Cable with Clamp Mount\u003c\/h2\u003e\n\u003cp\u003eThe 96 Inch 6200 Series Control Cable with Clamp Mount, manufactured by Buyers Products, represents a robust and versatile solution for demanding mechanical control applications. Engineered for optimal performance in heavy-duty environments, this push-pull style cable system is specifically designed to facilitate precise and reliable actuation in power take-off (PTO) and hoist systems. This detailed technical description will elaborate on the design philosophy, material science, operational parameters, and application versatility of this critical component.\u003c\/p\u003e\n\n\u003ch3\u003eDesign and Construction Principles\u003c\/h3\u003e\n\u003cp\u003eThe 6200 Series control cable is fundamentally a push-pull mechanism, meaning it can transmit both compressive and tensile forces along its length to actuate a remote device. This bidirectional capability is crucial for applications requiring both engagement and disengagement, or upward and downward motion, such as those found in PTO and hoist operations. The 96-inch length variant is particularly suited for medium-to-long reach applications where direct mechanical linkage is impractical due to distance, routing complexity, or the need to isolate vibration.\u003c\/p\u003e\n\n\u003ch4\u003eCore Cable Material: Stainless Steel\u003c\/h4\u003e\n\u003cp\u003eAt the heart of the 6200 Series cable is its stainless steel core. The selection of stainless steel for the core material is a deliberate engineering choice, offering a superior combination of properties essential for long-term reliability and performance in industrial settings. Stainless steel, typically Type 302 or 304, provides exceptional corrosion resistance, crucial for environments exposed to moisture, chemicals, road salt, or other corrosive agents commonly encountered in vehicle-mounted or outdoor equipment. Furthermore, its high tensile strength ensures that the cable can withstand the specified 110-200 lb load range without stretching or permanent deformation, maintaining precise control over its operational lifespan. The inherent ductility of stainless steel also contributes to its fatigue resistance, allowing it to endure repeated push-pull cycles without premature failure.\u003c\/p\u003e\n\n\u003ch4\u003eCable Diameter and Load Range\u003c\/h4\u003e\n\u003cp\u003eThe cable core has a diameter of 0.188 inches. This specific diameter is optimized to balance flexibility with load-bearing capacity. A larger diameter would increase stiffness, potentially compromising the minimum bend radius, while a smaller diameter might reduce the ultimate tensile strength. The 0.188-inch diameter, coupled with the stainless steel composition, contributes directly to the stated load range of 110-200 lbs. This range signifies the maximum operational force the cable is designed to transmit effectively and reliably, making it suitable for significant mechanical loads characteristic of PTO engagement mechanisms and hoist braking\/lifting systems.\u003c\/p\u003e\n\n\u003ch4\u003eConduit System: Protection and Low Friction\u003c\/h4\u003e\n\u003cp\u003eThe conduit system is an integral part of the control cable assembly, serving multiple critical functions: protection of the core cable, guidance, and reduction of frictional losses. The 6200 Series features a black PVC (Polyvinyl Chloride) conduit with a diameter of 0.51 inches. PVC is selected for its excellent balance of flexibility, abrasion resistance, and chemical inertness. The black coloration offers UV resistance, extending the conduit's life when exposed to sunlight, and is a common aesthetic for industrial components. The conduit's primary role is to encapsulate the stainless steel core, shielding it from external contaminants such as dirt, dust, water, and debris, which could otherwise impede smooth operation or accelerate wear. Internally, the conduit is typically lined with a low-friction material, often a high-density polyethylene (HDPE) or similar polymer, to minimize the sliding friction between the core cable and the conduit. This low-friction interface is paramount for achieving smooth, consistent actuation with minimal input force and for preserving the integrity of the core cable over millions of cycles.\u003c\/p\u003e\n\n\u003ch4\u003eMinimum Bend Radius: Flexibility and Installation Versatility\u003c\/h4\u003e\n\u003cp\u003eA significant characteristic of the 6200 Series cable is its 10-inch minimum bend radius. This parameter defines the tightest curve the cable can form without experiencing detrimental kinking, excessive friction, or reduced operational efficiency. A smaller minimum bend radius indicates greater flexibility, which is highly advantageous in complex installations where cables must be routed around structural elements, engine components, or other obstacles. The 10-inch radius for a heavy-duty cable of this specification is indicative of a well-engineered balance between stiffness (required for effective push-pull action) and flexibility (required for practical installation). This flexibility ensures that the cable can be routed efficiently in confined spaces, minimizing installation time and material stress.\u003c\/p\u003e\n\n\u003ch3\u003eEnd Fittings and Mounting\u003c\/h3\u003e\n\u003cp\u003eThe 6200 Series control cable incorporates specific end fittings and mounting mechanisms that are crucial for its functional integrity and secure installation.\u003c\/p\u003e\n\n\u003ch4\u003eEnd Type: Rod End\u003c\/h4\u003e\n\u003cp\u003eThe cable features a rod end type. Rod ends, also known as spherical plain bearings or Heim joints, are commonly used in control systems because they provide a universal swiveling action. This allows for slight angular misalignment between the cable and the actuated component, accommodating minor installation tolerances and preventing binding or premature wear under dynamic conditions. The robust design of the rod end ensures that the connection point can withstand the transmitted forces without failure.\u003c\/p\u003e\n\n\u003ch4\u003eRod End Thread Size: 5\/16-24 UNF\u003c\/h4\u003e\n\u003cp\u003eThe rod end is threaded with a 5\/16-24 UNF (Unified National Fine) thread. This standardized thread size facilitates compatibility with a wide range of clevises, levers, and other linkage components commonly found in industrial and automotive applications. The fine thread pitch provides a secure and precise adjustment mechanism, allowing for fine-tuning of the cable's effective length and the position of the actuated device.\u003c\/p\u003e\n\n\u003ch4\u003eClamp Mounts at Both Ends\u003c\/h4\u003e\n\u003cp\u003eA distinguishing feature of the 6200 Series is the presence of clamp mounts at both ends of the cable. These mounts are designed to secure the cable conduit firmly in place at its entry and exit points from control panels, bulkheads, or support brackets. The clamp mount design typically involves a threaded ferrule and a nut, often with a serrated or conical interface, that compresses around the conduit, preventing longitudinal movement and ensuring that the push-pull forces are effectively transmitted through the core cable rather than stressing the conduit. This robust mounting strategy is essential for maintaining consistent cable tension and travel, preventing \"creep\" or slack development, and ensuring reliable operation over time. The bulkhead thread size for these mounts is 11\/16-16, indicating a substantial and secure connection point designed for heavy-duty applications.\u003c\/p\u003e\n\n\u003ch3\u003eTotal Travel and Precision\u003c\/h3\u003e\n\u003cp\u003eThe cable offers a total travel of 3 inches. This parameter defines the maximum displacement that the inner cable core can achieve relative to the conduit. A 3-inch travel is a common and highly functional range for many PTO engagement\/disengagement mechanisms, throttle controls, and hoist brake\/clutch systems. This specific travel length allows for a distinct \"on\" and \"off\" or \"engaged\" and \"disengaged\" state, with sufficient stroke to reliably actuate the target mechanism. The precision with which this travel is achieved, maintained by the low-friction conduit and robust end fittings, ensures responsive and accurate control.\u003c\/p\u003e\n\n\u003ch3\u003eApplication Specifics and Versatility\u003c\/h3\u003e\n\u003cp\u003eThe 96-inch 6200 Series Control Cable with Clamp Mount is categorized as a universal mount, push-pull style cable. This universality stems from its standardized dimensions, robust construction, and adaptable end fittings, making it suitable for a broad spectrum of heavy-duty applications beyond just PTO and hoists.\u003c\/p\u003e\n\n\u003ch4\u003ePower Take-Off (PTO) Systems\u003c\/h4\u003e\n\u003cp\u003eIn PTO applications, the cable provides the critical mechanical link between the operator's control (e.g., a lever in the cab) and the PTO unit itself, which typically engages auxiliary equipment like hydraulic pumps, blowers, or compressors. The cable's ability to handle the 110-200 lb load range is crucial here, as PTO engagement mechanisms can require significant force to overcome spring tension and engage gear sets. Its flexibility allows for routing from the cab to the transmission or transfer case, often traversing complex chassis layouts.\u003c\/p\u003e\n\n\u003ch4\u003eHoist Applications\u003c\/h4\u003e\n\u003cp\u003eFor hoist systems, particularly those on dump trucks, tow trucks, or service vehicles, this cable can be employed to actuate clutch mechanisms, braking systems, or directional valves. The push-pull action provides intuitive control for lifting and lowering operations, and the robust construction ensures reliable performance under the intermittent but heavy stresses of hoisting tasks. The 96-inch length is often ideal for routing from an operator control station to a remotely located hydraulic valve block or brake assembly.\u003c\/p\u003e\n\n\u003ch4\u003eOther Heavy-Duty Applications\u003c\/h4\u003e\n\u003cp\u003eBeyond its primary specified uses, the 6200 Series cable is also well-suited for:\u003c\/p\u003e\n\u003cul\u003e\n    \u003cli\u003e\n\u003cstrong\u003eThrottle Controls:\u003c\/strong\u003e In industrial engines or specialty vehicles, where precise remote throttle control is needed.\u003c\/li\u003e\n    \u003cli\u003e\n\u003cstrong\u003eChoke Controls:\u003c\/strong\u003e For large carbureted engines requiring manual choke adjustment.\u003c\/li\u003e\n    \u003cli\u003e\n\u003cstrong\u003eDamper\/Vent Controls:\u003c\/strong\u003e In HVAC systems for heavy equipment or industrial ventilation.\u003c\/li\u003e\n    \u003cli\u003e\n\u003cstrong\u003eValve Actuation:\u003c\/strong\u003e For manually operating remote hydraulic or pneumatic valves.\u003c\/li\u003e\n    \u003cli\u003e\n\u003cstrong\u003eEmergency Shut-off Systems:\u003c\/strong\u003e Where a reliable, robust mechanical linkage is required for safety cut-offs.\u003c\/li\u003e\n    \u003cli\u003e\n\u003cstrong\u003eAgricultural Equipment:\u003c\/strong\u003e For controlling various implements or functions on tractors and farm machinery.\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch3\u003eMaintenance and Longevity\u003c\/h3\u003e\n\u003cp\u003eWhile the 6200 Series cable is designed for durability and low maintenance, certain considerations contribute to its extended longevity:\u003c\/p\u003e\n\u003cul\u003e\n    \u003cli\u003e\n\u003cstrong\u003eProper Installation:\u003c\/strong\u003e Adhering to the minimum bend radius during installation is paramount. Exceeding this limit can cause permanent damage to the conduit and core, leading to increased friction and premature failure.\u003c\/li\u003e\n    \u003cli\u003e\n\u003cstrong\u003eSecure Mounting:\u003c\/strong\u003e Ensuring that the clamp mounts are properly tightened to the specified torque prevents conduit movement, which can lead to chafing and wear at the entry points.\u003c\/li\u003e\n    \u003cli\u003e\n\u003cstrong\u003eRegular Inspection:\u003c\/strong\u003e Periodic visual inspection of the conduit for cracks, abrasions, or kinking, and of the end fittings for wear or corrosion, can identify potential issues before they lead to catastrophic failure.\u003c\/li\u003e\n    \u003cli\u003e\n\u003cstrong\u003eLubrication:\u003c\/strong\u003e Although designed with low-friction internal liners, light lubrication of the core cable (if accessible, and with appropriate lubricants compatible with the conduit material) can further reduce friction and extend operational life in extremely demanding applications.\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch3\u003eConclusion\u003c\/h3\u003e\n\u003cp\u003eThe 96 Inch 6200 Series Control Cable with Clamp Mount from Buyers Products embodies a fusion of robust material science and pragmatic engineering design. Its stainless steel core, durable PVC conduit, precise 3-inch travel, and secure clamp mounts ensure reliable push-pull operation for heavy-duty PTO and hoist applications. With a 10-inch minimum bend radius and a 110-200 lb load range, this cable provides exceptional flexibility and strength, making it a highly adaptable and dependable component for a wide array of industrial and vehicular mechanical control systems. Its standardized specifications and universal mounting characteristics underscore its utility as a premier choice for engineers and technicians seeking a high-performance, long-lasting control solution.\u003c\/p\u003e","brand":"buyersproductscompany","offers":[{"title":"Default Title","offer_id":62456182309235,"sku":"6203CCU096","price":57.11,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0972\/9513\/9187\/files\/6203CCU096_FRONT_1.jpg?v=1768847574","url":"https:\/\/titustrucksaccessories.com\/products\/6203ccu096-96-inch-6200-series-control-cable-with-clamp-mount","provider":"Titus Trucks Accessories ","version":"1.0","type":"link"}