The 50 Gallon Wetline Kit for Live Floor from Buyers Products has everything you need to operate a live floor trailer hydraulic system. It's designed for optimal speed and long life. The kit contains: (1) Upright 50 gal steel reservoir; (1) Tank-mounted 50 GPM return filter; (1) Dowelled pump with built-in relief; (1) Ball valve; and all wing couplers, hoses, adapters, clamps, and fittings. The counter-clockwise rotational kit is available with a 18 GPM or 24 GPM pump. Contact Customer Service for assistance.
Specifications
| Direct or Remote Mount | Direct Mount |
|---|---|
| Flow at 1800 RPM | 42 |
| Pump Rotation | Counterclockwise |
| Reservoir Material | Carbon Steel |
| Reservoir Position | Side Mount |
| Reservoir Volume | 50 |
Comprehensive Technical Overview: The 50 Gallon Wetline Kit for Live Floor Systems
The 50 Gallon Wetline Kit for Live Floor Systems, featuring a Counter-Clockwise (CCW) 24 Gallons Per Minute (GPM) pump, represents a robust and meticulously engineered hydraulic solution designed to power the demanding operations of live floor trailers. This comprehensive kit provides all necessary components for a fully functional, high-performance hydraulic system, ensuring unparalleled efficiency, longevity, and reliability in material handling applications. Developed by Buyers Products, a leader in heavy-duty truck and trailer equipment, this wetline kit is specifically optimized for direct-mount installations, delivering seamless integration and superior operational characteristics.
System Architecture and Core Components: Engineered for Durability and Performance
At the heart of this wetline kit is a carefully selected array of components, each playing a critical role in the overall system's functionality and enduring performance. The design ethos prioritizes robust construction, ease of installation, and minimal maintenance, making it an ideal choice for commercial operators seeking to maximize uptime and operational productivity.
1. 50 Gallon Upright Carbon Steel Reservoir
The foundation of any reliable hydraulic system is its reservoir, and this kit includes a generously sized 50-gallon upright carbon steel unit. The substantial volume of the reservoir serves several crucial functions beyond merely storing hydraulic fluid. Firstly, it provides ample capacity for the system's operational needs, accommodating fluid displacement during cylinder extension and retraction cycles without risking cavitation or overflow. Secondly, the large surface area of the steel tank, coupled with its upright, side-mount positioning, significantly enhances heat dissipation. Elevated fluid temperatures are a primary cause of hydraulic fluid degradation and component wear. By effectively radiating heat, the reservoir helps maintain optimal operating temperatures, thereby preserving fluid viscosity, extending the life of seals, hoses, and other components, and ultimately contributing to the "long life" promised by the system. The carbon steel construction offers exceptional structural integrity and resistance to physical damage, ensuring durability in harsh operating environments. Furthermore, the design facilitates proper fluid conditioning, allowing for air release and settling of contaminants before the fluid re-enters the active hydraulic circuit, safeguarding the entire system against particulate ingress.
2. Tank-Mounted 50 GPM Return Filter
Contamination control is paramount in hydraulic systems, and the inclusion of a high-capacity, tank-mounted 50 GPM return filter is a testament to the kit's commitment to system longevity and reliability. Positioned on the return line, this filter captures particulate matter and other contaminants before the hydraulic fluid re-enters the reservoir for recirculation. The 50 GPM flow rating indicates its capability to handle the full return flow of the system efficiently, preventing back-pressure issues that could otherwise impede system performance. High-efficiency filter media ensures the removal of even microscopic particles, which are a leading cause of premature wear in pumps, valves, and actuators. Regular filtration significantly extends the lifespan of the hydraulic fluid itself, reducing the frequency of costly fluid changes and minimizing downtime associated with maintenance. The tank-mounted design simplifies installation and filter element replacement, making routine maintenance more accessible and promoting consistent adherence to best practices in hydraulic system hygiene.
3. Dowelled Hydraulic Pump with Built-in Relief Valve (CCW 24 GPM)
The hydraulic pump is the power-generating core of the wetline system. This kit features a robust, dowelled pump, specifically configured for a Counter-Clockwise (CCW) rotation and optimized to deliver 24 GPM for live floor applications. The term "dowelled" refers to the precision alignment achieved through the use of dowel pins during the pump's assembly. This engineering detail ensures exact positioning of critical internal components, such as the pump housing, gear plates, and gears, minimizing internal leakage paths and reducing wear from misalignment. The result is a pump with enhanced volumetric efficiency, quieter operation, and significantly extended service life even under continuous, heavy-duty operation. While the pump's inherent design boasts a maximum flow capacity of 42 GPM at 1800 RPM, this specific configuration is meticulously optimized to provide the precise 24 GPM required for consistent and controlled material discharge from live floor trailers. This ensures that the system operates at an optimal balance of speed and power, avoiding unnecessary energy consumption while providing ample hydraulic muscle. The CCW rotation is critical for compatibility with specific Power Take-Off (PTO) units and driveline configurations commonly found on commercial trucks, ensuring proper integration without the need for additional driveline modifications. Furthermore, the pump incorporates a built-in relief valve, a non-negotiable safety and operational feature. This valve automatically limits the maximum pressure within the hydraulic circuit, protecting all system components from over-pressurization, which can lead to catastrophic failure. It also serves to manage pressure spikes, thermal expansion, and ensure smooth operation under varying load conditions, directly contributing to the "optimal speed and long life" of the entire system.
4. Ball Valve
The included ball valve provides essential control and isolation capabilities within the hydraulic circuit. Typically installed on the suction or pressure line, it allows for manual shut-off of fluid flow to or from the hydraulic trailer. This functionality is crucial for safety during maintenance procedures, enabling the isolation of the trailer's hydraulic system from the truck's wetline kit, preventing accidental activation or fluid leakage. Its robust design ensures reliable operation, even under high pressure, and its quarter-turn operation offers quick and positive flow control. This seemingly simple component is vital for safe operational practices and efficient troubleshooting.
5. Comprehensive Ancillary Components: Wing Couplers, Hoses, Adapters, Clamps, and Fittings
The "everything you need" promise of this kit is fulfilled by the inclusion of a complete set of high-quality ancillary components. These vital elements ensure a seamless and professional installation, eliminating the need for sourcing individual parts and guaranteeing compatibility across the system.
- Wing Couplers: These quick-disconnect fittings facilitate easy and secure connection and disconnection of hydraulic lines between the truck's wetline system and the live floor trailer. Their robust design minimizes fluid loss during connection/disconnection and provides a reliable, leak-free seal under operational pressure.
- Hydraulic Hoses: High-pressure hydraulic hoses are provided, specified to meet the operational pressure and flow requirements of the system. These hoses are constructed from durable synthetic rubber and reinforced with multiple layers of high-tensile wire braid, offering excellent flexibility, abrasion resistance, and temperature tolerance. Their robust design ensures longevity and prevents premature failure, critical for demanding over-the-road applications.
- Adapters and Fittings: A full complement of hydraulic adapters and fittings (e.g., JIC, NPT, ORB) ensures that all components can be securely interconnected without leaks. These precision-machined components are typically made from high-strength steel, offering excellent corrosion resistance and the ability to withstand high static and dynamic pressures. Proper fitting selection and installation are crucial for system integrity and preventing costly fluid loss.
- Clamps: Heavy-duty clamps are included for securely routing and supporting hydraulic hoses, preventing chafing, kinking, and vibration-induced damage. Proper hose routing and support are essential for maintaining the integrity and lifespan of the hydraulic lines, especially in mobile applications where constant movement and vibration are present.
Operational Integration and Benefits for Live Floor Trailers
The 50 Gallon Wetline Kit is specifically engineered to integrate flawlessly with and power live floor trailers, which are indispensable for efficiently unloading bulk materials such as aggregates, waste, agriculture products, and biomass. The hydraulic power generated by this kit drives the reciprocating slats of the live floor, allowing for controlled and automated material discharge without the need for traditional dumping mechanisms. This offers significant advantages in terms of safety, versatility, and operational efficiency, especially in environments with overhead obstructions or unstable ground conditions.
The direct mount configuration further enhances operational efficiency and reliability. By directly mounting the pump to the truck's PTO, the system minimizes intermediate driveline components, reducing potential points of failure, minimizing power loss, and creating a more compact and stable installation. This direct connection ensures maximum power transfer from the truck's engine to the hydraulic system, optimizing the speed and responsiveness of the live floor operation. The specified 24 GPM flow rate ensures that the live floor operates at an ideal speed for rapid unloading, significantly reducing turnaround times at job sites and increasing daily productivity.
Advanced Technical Considerations for Enhanced System Performance
Hydraulic Fluid Management and Thermal Control
The longevity and efficiency of any hydraulic system are intrinsically linked to the condition of its hydraulic fluid. The 50-gallon reservoir not only stores fluid but acts as a critical thermal management component. The large volume and steel construction help dissipate heat generated during operation, preventing thermal breakdown of the fluid. Elevated fluid temperatures accelerate the degradation of additives, lead to oxidation, and reduce fluid viscosity, which in turn can cause increased wear, reduced lubrication, and seal deterioration. The reservoir's design, complemented by the tank-mounted return filter, ensures that fluid is kept clean and within optimal temperature ranges, thereby extending the fluid's service life and protecting sensitive hydraulic components.
Pressure and Flow Dynamics
The 24 GPM pump, with its built-in relief valve, establishes the precise pressure and flow dynamics required for seamless live floor operation. The flow rate dictates the speed at which the live floor moves, ensuring efficient unloading. The relief valve is calibrated to maintain system pressure within safe and effective limits, typically between 2000-2500 PSI for most live floor applications, protecting the hydraulic cylinders and motors on the trailer from over-pressurization. This controlled pressure prevents damage to components and ensures consistent, powerful movement of the live floor slats, even when handling dense or sticky materials. The pump's robust dowelled construction also contributes to its volumetric efficiency, meaning a higher percentage of the theoretical flow rate is actually delivered, translating directly into more responsive and powerful live floor movement.
Power Take-Off (PTO) Interface and Compatibility
The counter-clockwise (CCW) rotation of the pump is a critical specification for compatibility with the truck's Power Take-Off (PTO) unit. PTOs are designed to transmit mechanical power from the truck's transmission to auxiliary equipment. Matching the pump's rotation direction to the PTO's output direction is essential for correct and safe operation. This kit is configured for common CCW PTO applications, simplifying integration for a wide range of commercial truck chassis. Operators must ensure their truck's PTO matches this CCW requirement to ensure proper functionality and avoid system damage.
Contamination Mitigation Strategy
Beyond the return filter, the overall design of the wetline kit incorporates principles of contamination mitigation. The reservoir's design includes features like a proper breather cap (often with a filter element) to prevent airborne contaminants and moisture from entering the system. The quality of hoses, fittings, and couplers minimizes the risk of external ingress. A clean hydraulic system is less prone to wear, leakage, and premature component failure, directly contributing to lower operating costs and extended equipment lifespan. The complete nature of the kit ensures that all connections are specified to minimize leak points, further enhancing system hygiene and reducing environmental impact from fluid spills.
Installation and Maintenance Protocol
The "kit" approach significantly simplifies the installation process. By providing all necessary hydraulic components, hoses, and fittings, the complexities of sourcing and matching individual parts are eliminated. This streamlines installation, reduces labor time, and ensures a cohesive, integrated system. Professional installation is always recommended to ensure proper alignment, secure connections, and correct system commissioning.
For long-term reliability and to fully leverage the kit's "long life" design, adherence to a proactive maintenance schedule is essential. This includes regular inspection of hydraulic fluid levels and condition, scheduled replacement of the return filter element, visual inspection of hoses and fittings for leaks or damage, and verification of pump and relief valve settings. Proper maintenance not only preserves the integrity of the wetline kit but also safeguards the live floor trailer it powers, ensuring continuous, efficient, and safe operation for years to come.
The Buyers Products Advantage: Reliability and Support
This 50 Gallon Wetline Kit from Buyers Products embodies the company's commitment to quality, durability, and performance in heavy-duty applications. By integrating high-grade carbon steel for the reservoir, a precision dowelled pump with integrated relief, and a high-capacity filtration system, the kit delivers a superior solution for live floor trailer operations. Its complete nature, coupled with the robust specifications of a 24 GPM CCW pump, ensures that operators receive a turnkey hydraulic power system capable of meeting the most demanding material handling challenges. The emphasis on optimal speed and long life translates directly into reduced operational costs, increased productivity, and enhanced safety on the job site.
For specific application requirements, further technical inquiries, or to discuss compatibility with your existing fleet, Buyers Products' Customer Service team is readily available to provide expert assistance, ensuring that you select the ideal wetline solution for your operational needs.
