SSCP100 - Standard Series Clamp For Pipe 1 Inch I.D.

The Weldable Twin Pipe Clamp from Buyers Products keeps tubing organized and in place in your truck's hydraulic system. Clamp is easy to assemble and disassemble when needed.

Specifications

The Standard Series Clamp for Pipe, designed specifically for 1-inch nominal inner diameter (I.D.) piping, represents a critical component in the meticulous management and secure routing of hydraulic and fluid transfer systems. Engineered with a focus on durability, stability, and ease of integration, this single pipe clamp is an indispensable asset for a diverse array of industrial and mobile applications, particularly within the demanding environment of truck-mounted hydraulic systems. Its robust construction and intelligent design ensure optimal performance, contributing significantly to the operational longevity and safety of complex fluid power networks.

Central to the superior performance of this pipe clamp is its material composition. The clamp is manufactured from high-grade 1080 Steel. This specific alloy, renowned for its elevated carbon content, offers a compelling balance of strength, hardness, and wear resistance, making it an ideal choice for components subjected to dynamic stresses and environmental exposure. The 1080 Steel provides a formidable structural foundation, capable of withstanding the significant forces exerted by pressurized fluid lines, vibration, and mechanical impacts inherent in mobile equipment operation. Its inherent toughness minimizes deformation under load, maintaining the precise geometry required for effective pipe retention. Furthermore, 1080 Steel exhibits excellent weldability, a feature that aligns perfectly with the "Weldable" designation of this clamp. This characteristic allows for direct, secure integration into chassis, frames, or equipment structures, creating a permanent and exceptionally stable mounting point that significantly reduces the risk of fatigue-related failures often associated with less robust attachment methods. The metallurgical properties of 1080 Steel contribute directly to the clamp's reliability and its capacity to sustain operational integrity over extended service intervals.

Surface finishes play a pivotal role in the protective qualities and longevity of metallic components, especially in environments where corrosion is a constant threat. This clamp features a dual-finish approach, optimizing protection and performance. The bottom plate, which forms the primary contact surface with the mounting structure, is provided with a "Plain" finish. This designation typically refers to a raw, untreated steel surface, optimized for direct welding applications. The absence of a pre-applied coating facilitates superior weld penetration and adhesion, ensuring the strongest possible metallurgical bond between the clamp and the host structure. Post-welding, the plain surface can be integrated into the overall protective coating scheme of the assembly, such as painting or powder coating, to provide comprehensive corrosion resistance specific to the application's requirements. Conversely, the top plate of the clamp is "Zinc Plated." Zinc plating, or galvanization, is a widely adopted electrochemical process that applies a thin layer of zinc onto the steel surface. Zinc acts as a sacrificial coating, corroding preferentially to the underlying steel, thereby providing cathodic protection against rust and oxidation. This finish is particularly effective in resisting atmospheric corrosion, moisture, and mild chemical exposure, which are common in hydraulic systems. The zinc plating ensures that the exposed, non-welded components of the clamp maintain their structural integrity and aesthetic appearance, preventing the accumulation of corrosive agents that could otherwise compromise the clamp's operational efficacy or facilitate premature wear of adjacent components.

The design of this clamp as a "Single" unit, rather than a twin configuration, offers specific advantages in pipe routing flexibility and system modularity. A single clamp provides dedicated support for individual lines, allowing for precise spacing adjustments, independent vibration isolation, and simplified maintenance procedures. This modularity is crucial in complex hydraulic systems where varying pipe diameters, pressure ratings, and routing paths demand individualized support. While the initial product description refers to a "Weldable Twin Pipe Clamp," the detailed specifications explicitly state "Single or Twin: Single," which aligns with the product title "Standard Series Clamp For Pipe 1 Inch I.D." This clarification is important, highlighting its application for securing one pipe at a time. The "Standard Series" nomenclature implies adherence to industry-recognized dimensions and performance benchmarks, ensuring compatibility with existing infrastructure and common installation practices. The "Weldable" aspect, as previously detailed, transforms the clamp from a simple fastener into an integral, load-bearing part of the system's structural framework, offering unparalleled stability against dynamic loads and environmental stressors.

Precise dimensional conformity is paramount for effective pipe securement. This clamp is engineered to accommodate a nominal 1-inch Inner Diameter (I.D.) pipe. It's crucial to understand that the nominal pipe size (NPS) refers to the approximate internal diameter, while the actual outer diameter (OD) varies based on the pipe schedule (wall thickness). For standard 1-inch steel pipe (e.g., Schedule 40 or 80), the outer diameter is approximately 1.315 inches. The "Clamp Inner Diameter (in.)" specification of 1.33 inches is meticulously chosen to provide an optimal fit for these standard 1-inch pipes. This slight clearance (0.015 inches over a 1.315 inch OD pipe) ensures easy insertion of the pipe while allowing for the necessary compression when the clamp is tightened, or for the potential integration of an elastomeric insert (if desired and acquired separately) for enhanced vibration dampening without over-stressing the pipe. This precise fit minimizes movement, prevents chafing, and reduces the potential for localized stress concentrations that could lead to fatigue failure. The overall dimensions of the clamp – Depth of 1.18 inches, Height of 2.52 inches, and Width of 2.91 inches – are optimized for a compact footprint while maintaining robust structural integrity. These dimensions facilitate installation in confined spaces prevalent in modern machinery and vehicle designs, without compromising the necessary material thickness to withstand operational loads. The "Distance between bolt holes (center to center)" is specified at 2.05 inches, providing a standard mounting pattern compatible with a wide range of existing brackets, mounting plates, and structural members, simplifying integration into diverse applications.

The functional benefits of properly securing hydraulic piping with clamps like the Standard Series are far-reaching, impacting system performance, safety, and maintenance. Firstly, effective clamping significantly contributes to vibration dampening and noise reduction. Unsecured or poorly secured pipes are prone to vibration, which can lead to material fatigue, wear on contact points, and the generation of undesirable noise. By rigidly holding the pipe in place, this clamp mitigates the transmission of vibrations throughout the system, protecting the pipe itself, its connections, and adjacent components. This results in a quieter operating environment and extends the service life of the entire hydraulic system. Secondly, maintaining system integrity and enhancing safety are paramount. Loose pipes can suffer abrasion, impact damage, or even catastrophic failure if they come into contact with moving parts or sharp edges. Secure routing prevents such occurrences, minimizing the risk of fluid leaks, hose ruptures, or accidental disconnections, which could lead to environmental contamination, equipment downtime, or personnel injury. Organized piping also facilitates easier visual inspection and troubleshooting, contributing to proactive maintenance and reducing diagnostic time.

A notable feature of this clamp is its ease of assembly and disassembly. This characteristic simplifies initial installation, allowing technicians to quickly and efficiently route and secure piping. More critically, it facilitates routine maintenance, inspection, and component replacement. In complex hydraulic systems, where individual lines may need to be accessed or rerouted, the ability to rapidly open and close the clamp without special tools (beyond standard wrenches for mounting bolts) significantly reduces service time and labor costs. This design consideration acknowledges the practical realities of field service, where efficiency and accessibility are key determinants of operational uptime.

The target applications for the Standard Series Clamp for 1-inch I.D. Pipe are predominantly within industries requiring robust and reliable hydraulic fluid transfer. Its primary utility is in truck hydraulic systems, encompassing a wide array of vehicles such as dump trucks, refuse trucks, snowplows, utility vehicles, tow trucks, and other heavy-duty vocational trucks. In these applications, hydraulic lines are often exposed to severe vibrations, road shock, temperature fluctuations, and corrosive elements. The clamp's 1080 Steel construction and zinc plating make it particularly suitable for such demanding environments, providing the necessary resilience to maintain pipe integrity under harsh operating conditions. Beyond mobile hydraulics, this clamp finds extensive application in stationary industrial hydraulic systems, manufacturing plants, heavy construction equipment, agricultural machinery, and marine vessels. Wherever 1-inch nominal pipe needs secure and permanent mounting to prevent movement, reduce wear, and ensure system reliability, this standard series weldable clamp provides an optimal solution.

For optimal performance and longevity, proper installation practices are crucial. When utilizing the weldable feature, it is imperative to adhere to industry best practices for welding high-carbon steel, ensuring proper pre-heating, filler material selection, and post-weld cooling to prevent material embrittlement or cracking. The mounting surface should be clean, free of contaminants, and structurally sound enough to support the combined weight and dynamic forces of the pipe and clamp assembly. When securing the clamp, appropriate fasteners (not included) should be used through the 2.05-inch bolt hole spacing, ensuring that they are torqued to the manufacturer's recommended specifications for the bolt size and material. Over-tightening can deform the clamp or damage the pipe, while under-tightening can lead to insufficient retention and increased vibration. Regular inspection of clamped pipe sections should be part of a comprehensive maintenance program, checking for signs of loosening, corrosion, or wear, and rectifying any issues promptly to prevent system degradation.

In conclusion, the Standard Series Clamp for Pipe, specifically designed for 1-inch I.D. lines with a 1.33-inch clamp inner diameter, stands as a testament to engineering excellence in fluid power componentry. Its construction from durable 1080 Steel, complemented by a strategic combination of plain and zinc-plated finishes, offers exceptional strength, corrosion resistance, and weldability. The precise dimensional specifications, including its optimal fit for 1-inch nominal pipes and standard bolt hole spacing, underscore its versatility and ease of integration into new or existing systems. With its capacity for vibration dampening, enhancement of system integrity, and simplified maintenance, this single pipe clamp delivers a compelling value proposition for any application demanding robust and reliable pipe securement, particularly within the challenging operational envelopes of truck-mounted and heavy industrial hydraulic systems. Choosing this Standard Series clamp ensures not only the secure placement of piping but also contributes significantly to the overall efficiency, safety, and longevity of critical fluid transfer infrastructure.