The Weldable Twin Hose Clamp from Buyers Products keeps pipes organized and in place in your truck's hydraulic system. The twin design accommodates two hoses. It's easy to assemble and disassemble when needed.
Specifications
| Bottom Plate Finish | Plain |
|---|---|
| Clamp For | Hose |
| Clamp Inner Diameter (in.) | 1.06 |
| Clamp Material | 1080 Steel |
| Depth | 1.18 |
| Distance between bolt holes (center to center) | 1.77 |
| Height | 2.05 |
| Inner Diameter | 1.034 |
| Single or Twin | Twin |
| Top Plate Finish | Zinc Plated |
| Tubing Size | 0.875 |
| Width | 3.35 |
Advanced Technical Overview: Twin Series Clamp for 5/8 Inch I.D. Hoses in High-Performance Hydraulic Systems
The Twin Series Clamp, specifically engineered for nominal 5/8 inch Inner Diameter (I.D.) hoses within dynamic hydraulic systems, represents a critical component in ensuring the integrity, longevity, and operational efficiency of fluid power circuits. Manufactured by Buyers Products, this weldable twin hose clamp is meticulously designed to provide robust support and precise organization for dual hydraulic lines, particularly within the demanding environments of heavy-duty trucks, construction equipment, agricultural machinery, and various industrial applications. Its unique construction and material selection underscore a commitment to superior performance and reliability, addressing common challenges associated with hydraulic hose management such as vibration, abrasion, kinking, and general disarray.
Engineered Design and Material Science for Optimal Performance
At the core of this Twin Series Clamp's exceptional functionality is its carefully considered design and selection of high-grade materials. The clamp's structure is optimized for twin hose accommodation, a design choice that offers significant advantages in terms of space utilization, reduced installation time, and enhanced symmetrical load distribution when securing two parallel lines. This dual-channel configuration inherently streamlines hydraulic routing, minimizing clutter and facilitating clearer pathways for maintenance and inspection.
Material Composition: 1080 Steel for Unrivaled Strength
The primary clamping material is specified as 1080 Steel. This choice is deliberate and instrumental to the clamp's performance profile. 1080 steel is a high-carbon steel, renowned for its excellent strength, hardness, and wear resistance. With a carbon content typically ranging from 0.75% to 0.88%, 1080 steel exhibits superior tensile strength and yield strength compared to lower carbon steels, making it ideal for applications requiring structural rigidity and resistance to deformation under significant mechanical stress and vibration. Its inherent toughness ensures that the clamp can withstand the dynamic forces exerted by pressurized hydraulic hoses and the environmental stresses common in mobile and industrial equipment. Furthermore, 1080 steel possesses good weldability, a crucial characteristic that enables the secure, permanent attachment of the clamp to chassis, frames, or other structural elements, providing an unyielding foundation for hose support. This weldable property is particularly advantageous in environments where bolted connections might loosen over time due to extreme vibration or where maximum structural integration is required.
Protective Finishes: Plain Bottom Plate and Zinc Plated Top Plate
The clamp features a strategic application of protective finishes tailored to its functional components. The top plate is Zinc Plated, a widely adopted finishing process that involves electroplating a thin layer of zinc onto the steel surface. Zinc plating provides excellent sacrificial corrosion protection; in the presence of moisture and oxygen, zinc corrodes preferentially to steel, thereby safeguarding the underlying base material. This enhances the clamp's durability and aesthetic longevity, particularly in outdoor or humid conditions where rust is a prevalent concern. The bright finish also contributes to better visibility within complex hydraulic layouts. Conversely, the bottom plate is left with a Plain finish. This un-plated surface is specifically engineered to optimize the welding process. The absence of a surface coating eliminates the need for grinding off plating before welding, which can be time-consuming and introduce contaminants. A plain steel surface ensures a direct, strong metallurgical bond with the mounting substrate, facilitating clean, consistent, and structurally sound welds that are vital for the clamp's long-term securement.
Precision Sizing and Hose Compatibility
Accurate hose clamping is paramount for preventing damage, ensuring safety, and maintaining hydraulic system performance. This Twin Series Clamp is designed for hoses with a nominal 5/8 inch I.D., yet the specified Clamp Inner Diameter is 1.06 inches and another Inner Diameter is 1.034 inches. This apparent disparity is a critical distinction and reflects the industry standard for specifying hydraulic hose clamps. The clamp's inner diameter (1.06 inches or 1.034 inches) refers to the *outer diameter (OD)* of the hydraulic hose it is designed to secure, not its internal bore. A 5/8 inch I.D. hydraulic hose, due to its multi-layered construction comprising an inner tube, reinforcement layers (such as textile braids or steel wire spirals), and an outer cover, possesses an external diameter significantly larger than its internal fluid passage. For instance, a common SAE 100R1AT (one-wire braid) hydraulic hose with a 5/8 inch I.D. typically has an O.D. ranging from approximately 0.97 inches to 1.03 inches, depending on the manufacturer and specific pressure rating. Similarly, a more robust SAE 100R2AT (two-wire braid) 5/8 inch I.D. hose might exhibit an O.D. closer to 1.06 inches to 1.12 inches. The specified 1.06-inch clamp bore is therefore precisely calibrated to accommodate a wide range of standard 5/8 inch I.D. hydraulic hoses, providing a secure, non-compressive fit that prevents slippage without deforming the hose's critical internal structure. The slight variation noted (1.034 inches) could account for manufacturing tolerances or different design iterations, reinforcing the general principle of targeting hoses with an OD around 1 inch.
Addressing "Tubing Size: 0.875"
The specification of "Tubing Size: 0.875" requires further clarification in the context of the primary clamp diameter. While the 1.06-inch bore is explicitly for the hose's outer diameter, a 0.875-inch (7/8-inch) tubing size could indicate versatility or compatibility with other forms of hydraulic or pneumatic lines. It is plausible that this clamp series, while optimized for the common ODs of 5/8" I.D. hydraulic hoses, might also be suitable for certain rigid tubing with an 7/8" OD, or perhaps represents a nominal size within a broader clamping family. However, for a 5/8" I.D. hose application, the 1.06-inch dimension is the definitive indicator for external hose accommodation.
Dimensions and Structural Integration
The physical dimensions of the clamp – Depth (1.18 in.), Height (2.05 in.), and Width (3.35 in.) – are optimized for a compact yet robust installation. The 1.18-inch depth ensures sufficient material for structural integrity and secure hose retention, while the 2.05-inch height provides adequate clearance and leverage for clamping. The 3.35-inch width is a direct result of its twin-hose design, allowing two hoses to be positioned closely and parallel, maximizing space efficiency. The Distance between bolt holes (center to center) of 1.77 inches further defines the clamp's mounting footprint, allowing for standardized attachment to weld pads or existing structures. These precise dimensions ensure that the clamp integrates seamlessly into hydraulic system layouts, providing stable and consistent support across various installation scenarios.
Functional Imperatives and System Benefits
The strategic deployment of the Twin Series Clamp offers a multitude of functional benefits critical to the reliability and longevity of hydraulic systems:
Prevention of Hose Abrasion and Kinking
Unsecured hydraulic hoses are highly susceptible to abrasion caused by rubbing against other components, chassis elements, or even adjacent hoses. This abrasion can quickly compromise the outer cover, exposing reinforcement layers to environmental degradation and eventually leading to catastrophic failure. By firmly securing hoses in a fixed position, these clamps eliminate relative movement, drastically reducing abrasive wear. Furthermore, proper routing and clamping prevent hoses from bending beyond their minimum bend radius, which causes kinking. Kinking restricts fluid flow, generates excessive heat, and induces internal stress within the hose, accelerating its degradation. The Twin Series Clamp ensures hoses maintain their designed geometry, preserving flow characteristics and extending hose life.
Mitigation of Vibration-Induced Fatigue
Hydraulic systems, particularly in mobile applications, are subject to constant vibration from engines, pumps, and road conditions. This vibration, if unchecked, can propagate through hoses, leading to fatigue failure at connection points, fitting leaks, or even hose bursts. The robust clamping action of the Twin Series Clamp dampens hose vibration, effectively isolating it from the system and minimizing the transmission of resonant frequencies. This significantly reduces the risk of fatigue-related failures, thereby enhancing system reliability and uptime.
Enhanced Safety and Operational Reliability
Leaks or ruptures in high-pressure hydraulic lines pose severe safety risks, including potential for injection injuries, fire hazards, and environmental contamination. By maintaining hoses in their proper position and preventing damage, the Twin Series Clamp directly contributes to a safer operating environment. A well-organized hydraulic system is also easier to inspect, troubleshoot, and maintain, reducing the likelihood of errors and ensuring consistent operational reliability.
Optimized System Maintenance and Longevity
Organized hydraulic lines simplify routine maintenance and diagnostic procedures. When hoses are clearly routed and securely fastened, technicians can quickly identify specific lines, inspect for wear, and perform replacements more efficiently. This ease of access and identification reduces downtime and labor costs. Moreover, by protecting hoses from wear and fatigue, the clamps contribute to a longer lifespan for the hoses themselves, as well as associated components like fittings and pumps, translating into significant long-term cost savings.
Installation and Best Practices
The "easy to assemble and disassemble" feature highlights the clamp's user-friendly design, facilitating both initial installation and future maintenance. The two-piece design (top and bottom plates) allows hoses to be seated securely and then fastened, without requiring hoses to be threaded through closed loops. This modularity is invaluable for system modifications or hose replacements.
Weldable Mounting Considerations
Given its weldable characteristic, proper installation requires adherence to established welding practices. The mounting surface should be clean, free of contaminants, and prepared according to welding standards. A qualified welder should perform the attachment, using appropriate welding techniques and filler materials compatible with 1080 steel and the base structure. Post-weld inspection, including visual examination for defects, is crucial to ensure a strong and lasting bond. The plain finish of the bottom plate significantly aids in achieving high-quality welds without interference from plating materials.
Optimal Clamp Spacing
To maximize the effectiveness of hose clamps, proper spacing is essential. Industry guidelines generally recommend clamping hydraulic hoses at regular intervals, typically every 2-4 feet for straight runs, and closer to bends or areas subject to high vibration. This systematic approach ensures comprehensive support, preventing excessive sag, whipping, and localized stress concentrations.
Applications Beyond Trucking
While specifically highlighted for truck hydraulic systems, the robust design and twin-hose capability of this clamp render it highly suitable for a broad spectrum of heavy-duty applications. These include, but are not limited to, construction machinery (excavators, loaders, bulldozers), agricultural equipment (tractors, harvesters), industrial power units, material handling equipment, and specialized mobile hydraulic applications. Anywhere a pair of 5/8 inch I.D. hydraulic hoses requires secure, organized, and permanent fixation, this Twin Series Clamp offers an ideal solution.
Conclusion
The Twin Series Clamp for 5/8 Inch I.D. Hoses from Buyers Products stands as a testament to precision engineering in hydraulic system management. Its construction from high-strength 1080 steel, intelligent application of protective finishes, and specific calibration for common 5/8 inch I.D. hydraulic hose outer diameters provide an unparalleled solution for securing dual fluid lines. By mitigating risks associated with abrasion, kinking, and vibration, this weldable twin clamp not only enhances system safety and operational reliability but also significantly extends the lifespan of critical hydraulic components. For professionals seeking a durable, technically superior, and easily integrated hose management solution for demanding hydraulic applications, this Twin Series Clamp represents an indispensable investment in system integrity and performance.
