TSCT100 - Twin Series Clamp For Tubing 1 Inch I.D.

The Weldable Twin Tubing Clamp from Buyers Products keeps tubing organized and in place in your truck's hydraulic system. It accommodates two tubing lines and is easy to assemble and disassemble when needed.

Specifications

The Twin Series Clamp For Tubing with a 1 Inch I.D. from Buyers Products represents a critical component in the design and maintenance of robust hydraulic systems, particularly within the demanding environments of heavy-duty trucks and industrial machinery. Engineered to precisely secure two parallel tubing lines, this weldable clamp is instrumental in mitigating operational stresses, enhancing system longevity, and ensuring the organized, safe routing of hydraulic conduits. Its design philosophy centers on maximizing stability and minimizing vibrational impact, thereby safeguarding the integrity of the entire hydraulic infrastructure.

At the core of this clamp's robust construction is its material composition: 1080 Steel. This high-carbon steel alloy is renowned for its exceptional strength, hardness, and wear resistance, properties that are paramount for components subjected to dynamic loads and continuous vibration. The choice of 1080 Steel for the clamp material provides a superior foundation for structural integrity, offering excellent tensile and yield strengths necessary to withstand the forces exerted by pulsating hydraulic pressures and vehicular motion. Furthermore, 1080 Steel possesses excellent weldability characteristics, a critical feature for the bottom plate. Its plain finish on the bottom plate facilitates optimal metallurgical bonding during welding, ensuring a permanent and incredibly strong attachment to the chassis or mounting surface without the need for pre-treatment to remove coatings that could interfere with weld quality. This contrasts with the top plate, which is finished with a zinc plating. This electroplated zinc layer serves as a sacrificial anode, providing superior corrosion resistance to the exposed component, thereby extending its service life and maintaining aesthetic integrity even in harsh environmental conditions where moisture, road salts, and chemical exposure are prevalent. The combination of a weldable plain steel base and a corrosion-resistant zinc-plated top plate ensures both structural permanence and enduring protection against environmental degradation, underscoring a design optimized for severe duty cycles.

The twin configuration of this clamp is a deliberate design choice that offers significant engineering and operational advantages. By securing two 1-inch outer diameter tubing lines simultaneously, it optimizes space utilization, a crucial consideration in the often-cramped chassis of commercial vehicles. This dual-line retention capability also simplifies installation, reducing the number of individual clamps required and streamlining the assembly process. From an engineering perspective, securing two lines in close proximity allows for a more controlled and symmetrical distribution of vibrational energy and dynamic forces, potentially leading to more effective damping and less localized stress concentration. The precision-engineered inner diameter of 1.00 inch ensures a snug and secure fit for tubing with a 1-inch outer diameter (OD). This precise fit is paramount; an undersized clamp could deform the tubing, impeding fluid flow or compromising its structural integrity, while an oversized clamp would fail to provide adequate support, allowing excessive movement and vibration. The exact matching of the clamp's internal bore to the tubing's external dimension is fundamental to achieving effective vibration dampening and mechanical stability, crucial for the longevity of high-pressure hydraulic lines.

Functionally, the Twin Series Clamp plays a pivotal role in the operational integrity of hydraulic systems. One of its primary functions is vibration dampening. Hydraulic systems generate considerable pressure pulsations and mechanical vibrations, especially during pump operation or valve actuation. Unsecured tubing can resonate at these frequencies, leading to fatigue cracking, work hardening of the material, and ultimately, catastrophic failure. By firmly holding the tubing in place, the clamp absorbs and dissipates these vibrational energies, significantly extending the service life of the tubing, fittings, and connected components. Beyond vibration control, the clamp is instrumental in mitigating mechanical stresses. It prevents excessive bending moments and torsional stresses from concentrating at critical connection points, such as hydraulic fittings, ports on pumps, motors, and valves. These connection points are often the weakest links in a hydraulic circuit, and by providing firm support, the clamp reduces the likelihood of leaks, loosening, or structural failure at these vulnerable interfaces. The organized routing facilitated by this twin clamp also contributes to optimal fluid dynamics. While clamps do not directly influence internal flow, they maintain the precise geometric path of the tubing, preventing kinks or excessive bends that could induce turbulence, pressure drops, or cavitation, thereby preserving the efficiency and performance of the hydraulic circuit.

The detailed technical specifications of the Twin Series Clamp provide further insight into its robust design and intended application. With a Depth of 1.18 inches, a Height of 1.85 inches, and a Width of 2.76 inches, the clamp offers a compact yet substantial footprint, ensuring adequate support without consuming excessive space. The width is particularly efficient for securing two 1-inch OD tubes side-by-side, showcasing the space-saving advantage of the twin design. The distance between bolt holes, center to center, measures 1.42 inches. This critical dimension dictates compatibility with standard mounting patterns and fastening hardware, allowing for straightforward integration into existing frame structures or custom mounting plates. These precise dimensions not only ensure a secure hold but also facilitate efficient layout and installation in environments where space and structural integration are key considerations. The designation "Clamp For: Tube" specifically highlights its intended use with rigid hydraulic tubing, distinguishing it from applications requiring hose clamps or pipe hangers. This specificity emphasizes its engineering for the unique demands of high-pressure tubing, which requires a tighter, more precise grip to counteract flex and vibration compared to flexible hoses.

While the product description highlights its primary role in a "truck's hydraulic system," the versatility and robust construction of the Twin Series Clamp extend its utility to a broad spectrum of demanding industrial and mobile applications. In the realm of heavy-duty trucks, this clamp is indispensable for securing hydraulic lines associated with dump body hoists, snow plow lift and angle cylinders, refuse compactor systems, utility vehicle cranes, and various power take-off (PTO) driven auxiliary equipment. These systems often operate under immense pressure and constant vibration, making secure tubing retention paramount for safety and operational reliability. Beyond the trucking industry, its application scope includes, but is not limited to, construction machinery such as excavators, loaders, and dozers; agricultural equipment like tractors and harvesters; material handling equipment including forklifts and specialized conveyors; and stationary industrial machinery such as presses, manufacturing automation systems, and hydraulic power units in factories. In any scenario where dual 1-inch OD hydraulic lines need to be routed cleanly, securely, and permanently in an environment characterized by high vibration, shock loads, or critical safety requirements, this Twin Series Clamp provides an unparalleled solution.

Proper installation and routine maintenance are crucial to maximizing the benefits and longevity of the Twin Series Clamp. Given its "Weldable" characteristic, the installation process requires adherence to proper welding protocols. The bottom plate, with its plain finish, is prepared for optimal weld penetration. The mounting surface should be clean, free of contaminants, and adequately prepared to accept a strong, continuous weld bead. For 1080 Steel, appropriate welding techniques and filler materials should be selected to ensure a robust metallurgical bond with the chassis or mounting structure, preventing localized stress concentrations and fatigue at the weld joint. After welding, the top plate, with its zinc plating, is secured over the tubing using appropriate fasteners through the 1.42-inch center-to-center bolt holes. While fasteners are not included, selection of high-grade bolts (e.g., Grade 8) and proper torque specifications are vital to ensure that the clamp provides the necessary compressive force without over-stressing the tubing. Regular inspection of the clamps and tubing is also a critical maintenance practice. Technicians should periodically check for signs of loosening, corrosion, wear on the clamp components, or any indication of tubing movement. This proactive approach helps identify and address potential issues before they escalate into costly failures, contributing significantly to overall system uptime and safety. Environmental factors such as extreme temperatures, exposure to corrosive chemicals, or abrasive debris should also be considered during inspection, as these elements can accelerate component degradation.

The value proposition of the Twin Series Clamp for Tubing 1 Inch I.D. from Buyers Products extends far beyond its fundamental function of holding tubes. It directly contributes to enhanced system longevity by actively mitigating the detrimental effects of vibration and stress, thereby extending the operational life of expensive hydraulic components and reducing the frequency of costly repairs and replacements. This translates into optimized operational reliability, minimizing unscheduled downtime, and maximizing productivity for hydraulic-powered equipment. Safety is also paramount; by securing high-pressure fluid lines, the clamp prevents uncontrolled movement or whipping of tubes, protecting personnel from potential fluid injection injuries or impacts. Furthermore, the professional and organized routing of hydraulic lines improves system aesthetics, makes troubleshooting easier, and facilitates routine maintenance, contributing to lower overall maintenance costs. Ultimately, investing in high-quality clamping solutions like this weldable twin clamp represents a strategic decision that safeguards capital equipment, enhances operational efficiency, and ensures compliance with industry best practices for hydraulic system installation.

Buyers Products is a reputable manufacturer known for its commitment to producing high-quality, durable components for the work truck and heavy-duty equipment industries. The Twin Series Clamp exemplifies this commitment, embodying precise engineering, selection of superior materials, and a practical design intended for demanding applications. It stands as an indispensable component for professional hydraulic system installers, service technicians, and equipment manufacturers seeking to build or maintain hydraulic systems with uncompromised stability, reliability, and longevity.