The 6200 Series Control Cable with Clamp Mount from Buyers Products is a universal mount, push-pull style cable for heavier duty PTO and hoist applications. With a 10 in. minimum bend radius and a 110-200 lb load range, the cable is the flexible choice for many jobs. All cables have a clamp mount at both ends to secure them in place. It's available in lengths from 3 ft to 20 ft to fit your exact need.
Specifications
| Rod End Thread Size | 5/16-24 " |
| Cable Length (in.) | 84 " |
| Cable Series | 6200 Series |
| Conduit Diameter (in.) | .51 " |
| End Type | Rod |
| Cable Core Material | Stainless Steel |
| Conduit Material | PVC |
| Cable Diameter (in.) | 0.188 " |
| Total Travel (in.) | 3 " |
| Bulkhead Thread Size | 11/16-16 " |
| Conduit Color | Black |
The 84 Inch 6200 Series Control Cable with Clamp Mount represents a robust and precisely engineered solution designed for the most demanding mechanical control applications. This specific model, an integral part of the esteemed 6200 Series from Buyers Products, is distinguished by its heavy-duty construction and universal applicability, making it an indispensable component in a wide array of industrial and commercial vehicles, particularly those requiring reliable power take-off (PTO) and hoist system operation. The technical specifications and design features of this cable underscore its suitability for environments where operational integrity and longevity are paramount.
At the core of the 6200 Series control cable's performance is its push-pull operational mechanism. This fundamental design allows for bidirectional force transmission, enabling precise actuation of remote mechanisms. Unlike complex hydraulic or electronic systems, a mechanical push-pull cable offers inherent simplicity, ease of maintenance, and reliable operation across a broad range of environmental conditions, including those with extreme temperatures, vibrations, and contaminants. The 84-inch length provides ample reach for configurations where the control lever is positioned at a significant distance from the actuated component, offering flexibility in vehicle design and component placement.
The universal mount design, coupled with clamp mounts at both ends, significantly enhances the versatility and ease of installation of this control cable. The clamp mount mechanism ensures a secure and stable attachment, minimizing the risk of slippage or disengagement under dynamic loads and vibrations. This robust mounting solution is critical for maintaining consistent control input, especially in applications such as PTO engagement for dump trucks, salt spreaders, or cranes, where unintended disengagement could lead to operational inefficiencies or safety hazards. The universal nature of the mounting brackets implies compatibility with a broad spectrum of vehicle chassis and equipment designs, reducing the need for specialized adapters or custom fabrication.
A critical performance parameter for any control cable is its minimum bend radius. For the 6200 Series, this is specified at an impressive 10 inches. This relatively tight bend radius is indicative of superior design and material selection, allowing for greater flexibility in routing the cable through confined spaces or around obstacles without compromising its operational efficiency or structural integrity. Cables with a larger minimum bend radius would necessitate more direct and potentially less optimal routing paths, which can be challenging in densely packed engine compartments or chassis. The ability to navigate intricate pathways reduces installation complexity and enhances the overall ergonomic design of the control system.
The load range of 110-200 lbs further highlights the heavy-duty capabilities of this cable. This force capacity is well within the requirements for actuating the clutch mechanisms of many PTO systems and for controlling hoist valves. The wide range also indicates the cable's ability to operate effectively under varying load conditions, from light to heavy, ensuring consistent and responsive control. This robustness is achieved through the meticulous selection of internal components and the cable's overall construction, designed to withstand significant tensile and compressive forces repeatedly without experiencing premature fatigue or failure.
Delving into the specifications, the rod end thread size is 5/16-24 inches. This standard thread size ensures compatibility with a multitude of existing linkage components, such as clevises, ball joints, or custom-machined parts. The precise threading allows for secure and adjustable connections, facilitating accurate calibration and linkage setup. The end type being "Rod" further emphasizes its direct mechanical connection capability, suitable for push-pull actuation of levers or valves.
The cable core material is specified as Stainless Steel. This is a critical material choice for several reasons. Stainless steel offers exceptional corrosion resistance, which is vital for components exposed to harsh environmental conditions, including moisture, road salts, chemicals, and fluctuating temperatures. This resistance prevents rust and degradation, ensuring smooth operation of the cable core within the conduit over its entire lifespan. Furthermore, stainless steel provides high tensile strength and fatigue resistance, contributing to the cable's ability to sustain repeated push-pull cycles under significant loads without stretching, fraying, or breaking. Its inherent smooth surface also minimizes friction as it moves within the conduit, contributing to a responsive and low-effort control feel.
The conduit material is PVC, and its color is black. PVC (Polyvinyl Chloride) is an excellent choice for the cable's outer jacket due to its durability, flexibility, and resistance to abrasion, oils, grease, and many common industrial solvents. The PVC conduit protects the stainless steel cable core from physical damage and environmental ingress, ensuring the internal mechanism remains clean and lubricated. The black color is a standard industrial choice, offering UV resistance and a professional appearance. The conduit diameter is 0.51 inches, providing adequate protection and housing for the 0.188-inch cable diameter, allowing for a proper fit and minimal internal friction. The differential in diameter ensures sufficient clearance for the cable to move freely while offering substantial structural support and protection.
The total travel of the cable is 3 inches. This specification defines the maximum linear displacement the cable can achieve from one end of its stroke to the other. A 3-inch travel is sufficient for actuating most PTO engagement levers, hoist valve spools, or throttle controls, providing a full range of motion for the controlled mechanism. The precision in manufacturing ensures that this travel is consistent and repeatable, which is essential for accurate and reliable control.
Another significant specification is the bulkhead thread size, which is 11/16-16 inches. This refers to the threading on the ferrule or mounting nut that secures the conduit to a panel or bulkhead. This robust thread size ensures a strong, stable, and sealed connection, preventing movement of the conduit relative to the mounting surface. A secure bulkhead mount is crucial for maintaining the integrity of the cable's routing and ensuring that all forces applied to the cable translate directly to the controlled mechanism without loss of efficiency due to conduit displacement.
In summary, the 84 Inch 6200 Series Control Cable with Clamp Mount from Buyers Products is not merely a length of cable; it is a precisely engineered mechanical control component. Its design and material specifications are optimized for heavy-duty applications, particularly in PTO and hoist systems where reliability, durability, and precise control are non-negotiable. The combination of a stainless steel core, PVC conduit, robust clamp and bulkhead mounts, and an optimal bend radius makes this cable a superior choice for OEMs and aftermarket installations demanding exceptional performance and longevity. From the selection of corrosion-resistant materials to the precise threading of its rod and bulkhead ends, every aspect of this product has been designed to deliver unparalleled operational reliability in challenging environments. The ability to handle significant loads, coupled with its flexibility and universal mounting options, makes it a versatile and cost-effective solution for intricate mechanical control linkages. Its consistent 3-inch total travel ensures full and accurate actuation, while the 84-inch length provides extensive reach, minimizing design constraints for diverse equipment configurations. Investing in the 6200 Series control cable means opting for a component engineered to maintain peak performance and operational safety over the long haul, reducing downtime and maintenance costs in critical applications.
