The Dual Pressure Direct Mount Pump Wetline Kit from Buyers Products has everything you need to operate a dump trailer or live floor hydraulic system, including an in-cab pneumatic control console. The wetline kit includes: (1) 50 gal or 70 gal upright steel reservoir or 50 gal side mount reservoir; (1) Frame bracket kit with fasteners; (1) Valve panel; (1) 42 GPM at 1800 RPM valve with main relief preset at 2800 PSI; (1) Port relief set at 2000 PSI; (1) Dowelled 18 GPM pump rated to 3000 PSI (24 GPM pump available for the 50 gal kit); (1) 100 GPM return line filter; (1) Sleek in-cab pneumatic controls with console; (2) Ball valves; (3) Wing type couplers; and all hoses, adapters, clamps, and fittings. Contact Customer Service for assistance.
Specifications
| Direct or Remote Mount | Direct Mount |
|---|---|
| Flow at 1800 RPM | 32.5 |
| Pump Rotation | Counterclockwise |
| Reservoir Material | Carbon Steel |
| Reservoir Position | Upright |
| Reservoir Volume | 70 |
Advanced Hydraulic Solutions: The 70 Gallon Dual Pressure Direct Mount Pump Wetline Kit
In the demanding world of heavy-duty commercial transport, the efficiency and reliability of hydraulic systems are paramount. The 70 Gallon Dual Pressure Direct Mount Pump Wetline Kit, featuring an 18 Gallons Per Minute (GPM) Counterclockwise (CCW) pump, represents a meticulously engineered solution designed to meet the rigorous operational requirements of dump trailers and live floor hydraulic systems. This comprehensive kit from Buyers Products provides a robust and integrated hydraulic power unit, ensuring optimal performance, enhanced safety, and simplified installation for fleet managers and owner-operators alike.
System Overview and Core Functionality
A wetline kit is essentially a complete hydraulic system that can be installed on a truck to provide power to a trailer's hydraulic functions. Unlike auxiliary power units, a wetline system draws power directly from the truck’s Power Take-Off (PTO) unit, offering a more integrated and efficient solution. This particular kit is distinguished by its "direct mount" configuration, which significantly reduces the complexity often associated with hydraulic installations. By mounting the pump directly to the PTO, the need for extensive drive shafts and intermediate coupling systems is eliminated, leading to fewer potential points of failure, improved power transmission efficiency, and a more compact footprint. The "dual pressure" capability is a critical feature, providing the flexibility to operate both high-pressure applications like dump trailers and lower-pressure, higher-flow applications such as live floor systems, all from a single hydraulic power source. This adaptability ensures that operators can tackle a diverse range of hauling tasks with a single, optimized setup.
Key Components and Technical Specifications
1. Hydraulic Reservoir: 70 Gallon Upright Steel Construction
The foundation of any reliable hydraulic system is its reservoir, and this kit includes a generously sized 70-gallon upright steel reservoir. The substantial volume of the reservoir serves multiple crucial functions: it provides ample space for hydraulic fluid storage, allows for effective heat dissipation, and ensures that the pump is consistently supplied with a clean, de-aerated fluid. The upright design maximizes space efficiency, particularly beneficial on commercial trucks where mounting real estate is at a premium. Constructed from durable carbon steel, the reservoir offers excellent resistance to impact, corrosion, and wear, ensuring longevity and structural integrity in harsh operating environments. The inclusion of a robust frame bracket kit with fasteners facilitates secure and vibration-resistant mounting to the truck chassis, contributing to the overall stability and reliability of the hydraulic system.
2. Hydraulic Pump: Dowelled 18 GPM, 3000 PSI Rated, Counterclockwise Rotation
At the heart of this wetline kit is the high-performance 18 GPM hydraulic pump, rated for a maximum pressure of 3000 PSI. This specific flow rate is meticulously chosen to provide efficient and controlled operation for the intended applications, balancing power with precision. The pump’s ability to generate up to 3000 PSI ensures sufficient force for heavy-duty lifting and material handling. A key technical detail is its "dowelled" construction, which refers to precision-machined pins used for accurate alignment of pump components. This dowelled design is paramount for maintaining tight tolerances, reducing internal leakage, minimizing wear on critical parts, and extending the operational lifespan of the pump. The counterclockwise (CCW) rotation specification is vital for ensuring compatibility with the truck's PTO output shaft, requiring careful consideration during installation to match the correct PTO configuration. The combination of optimal flow, high-pressure capability, and robust construction makes this pump a highly reliable and efficient power source for demanding hydraulic tasks.
3. Advanced Control Valve System: 42 GPM Valve with Dual Relief Capabilities
The sophisticated valve panel integrates a high-capacity 42 GPM control valve, which is critical for directing hydraulic fluid flow to the appropriate functions. While the included pump delivers 18 GPM, the higher flow rating of the valve provides several advantages: it ensures minimal restriction in the hydraulic circuit, allows for greater operational efficiency, and offers flexibility for potential future pump upgrades without requiring a valve replacement. This valve features a main relief preset at 2800 PSI. The main relief valve acts as a critical safety device, protecting the entire hydraulic system from over-pressurization by diverting excess fluid back to the reservoir when the set pressure limit is reached. This safeguards the pump, hoses, cylinders, and other components from potentially damaging stress. In addition, a dedicated port relief valve is set at 2000 PSI. This "dual pressure" mechanism is central to the kit's versatility. For live floor operations, which typically require lower operating pressures but consistent flow, the 2000 PSI port relief can be engaged, preventing unnecessary pressure buildup and associated heat generation, thereby improving efficiency and component life. When operating a dump trailer, the system can utilize the higher 2800 PSI main relief setting, providing the necessary power for heavy lifting. This intelligent pressure management system optimizes performance for varied applications while significantly extending the life of the hydraulic components.
4. Filtration System: 100 GPM Return Line Filter
Maintaining the cleanliness of hydraulic fluid is fundamental to the longevity and performance of any hydraulic system. This kit includes a high-capacity 100 GPM return line filter. As hydraulic fluid returns from the operational circuits to the reservoir, it passes through this filter, which efficiently removes particulate contaminants such as metallic wear debris, dirt, and other impurities. The generous 100 GPM rating ensures that there is minimal back pressure on the return line, preventing cavitation and maintaining smooth fluid flow even during peak operational demands. Effective filtration prevents abrasive wear on precision components like the pump and valve, extends the life of the hydraulic fluid, and minimizes downtime due to system failures. Regular maintenance, including timely filter element replacement, is crucial for preserving the integrity and efficiency of the entire hydraulic system.
5. In-Cab Pneumatic Controls with Console
Operator comfort, safety, and precise control are paramount, and these are expertly addressed by the sleek in-cab pneumatic control console. Pneumatic controls offer distinct advantages in heavy-duty applications, including robust reliability, inherent safety in environments where electrical sparks could be a concern, and straightforward installation. The console provides intuitive and ergonomic access to the hydraulic functions, allowing the operator to safely and accurately control the raise, hold, and lower functions of the dump trailer or the continuous movement of a live floor system from the comfort and safety of the truck cab. The design of the console emphasizes ease of use and integrates seamlessly into the truck’s interior, providing a professional and efficient control interface.
6. Comprehensive Ancillary Components: Hoses, Adapters, Couplers, and Ball Valves
The "kit" aspect of this product is truly comprehensive, including all necessary ancillary components to ensure a complete and hassle-free installation. This significantly reduces the time and effort typically spent sourcing individual parts. The kit features:
- Two Ball Valves: Strategically placed, these valves allow for isolation of specific sections of the hydraulic circuit, crucial for safe maintenance procedures, troubleshooting, and preventing accidental fluid loss.
- Three Wing Type Couplers: These quick-disconnect couplers are essential for connecting the truck's hydraulic system to the trailer. Their robust "wing type" design facilitates easy, secure, and rapid connection and disconnection, minimizing fluid spillage and preventing contamination ingress during trailer changes.
- All Hoses, Adapters, Clamps, and Fittings: Every hydraulic hose, adapter, clamp, and fitting required for a full installation is included. These components are selected for their high pressure ratings, durability, and resistance to environmental factors, ensuring system integrity and preventing leaks. The inclusion of these pre-matched components eliminates compatibility issues and streamlines the installation process, providing a truly turnkey solution.
Operational Advantages and Application Versatility
This Dual Pressure Direct Mount Wetline Kit offers significant operational advantages across its intended applications:
Dump Trailer Operations
For dump trailers, the kit provides the high pressure and controlled flow necessary for efficient and safe material discharge. The 2800 PSI main relief setting ensures adequate lifting force for heavy loads, while the responsive control valve allows for precise raising and lowering of the dump body. The robust components are designed to withstand the intermittent but intense demands of dump cycles, offering long-term reliability even with frequent use.
Live Floor System Operations
Live floor systems, used for hauling bulk materials like aggregates, agricultural products, or waste, require a different hydraulic profile. They typically operate at lower pressures but require consistent, often bidirectional, flow for the conveyor system. The kit's dual pressure capability, specifically the 2000 PSI port relief, allows for optimized operation of live floors. By reducing the maximum operating pressure, it minimizes heat generation and energy consumption, leading to improved fuel efficiency and extended component life for the live floor system itself. This adaptability makes the kit an ideal choice for fleets that operate both dump and live floor trailers.
Simplified Installation and Maintenance
The direct mount design inherently simplifies installation, reducing the number of hydraulic lines and potential leak points. As a complete kit, all components are pre-selected and matched for compatibility, eliminating guesswork and speeding up the mounting process. For maintenance, features like the return line filter with its high capacity facilitate easier monitoring and replacement of filter elements. The ball valves allow for system isolation, making service safer and more efficient. The overall design prioritizes robustness and ease of service, contributing to lower total cost of ownership over the product's lifespan.
Conclusion
The 70 Gallon Dual Pressure Direct Mount Pump Wetline Kit with its 18 GPM CCW pump is a meticulously engineered, comprehensive hydraulic solution designed for the most demanding commercial applications. By combining a large-capacity steel reservoir, a durable dowelled pump, an advanced dual-pressure control valve, and a high-efficiency filtration system, all integrated with user-friendly in-cab pneumatic controls and a complete set of connecting hardware, this kit stands as a testament to reliability, performance, and versatility. Its ability to efficiently power both dump trailers and live floor systems, coupled with the inherent advantages of a direct mount configuration, positions it as an indispensable asset for commercial fleets seeking to optimize their operational capabilities, enhance safety, and ensure long-term cost-effectiveness. This product is not just a collection of parts; it is a fully integrated hydraulic power system engineered for peak performance in the field, representing a strategic investment in the efficiency and capability of your heavy-duty fleet operations. For further technical details or assistance in tailoring this solution to your specific application, Buyers Products customer service is available to provide expert guidance.
