Buyers Products R38D Series Control Cable with 5 Inch Travel features a corrosion resistant stainless steel core to ensure long life. The cable has 5 in. of total travel with no neutral detent. The cable is available in lengths ranging from 6 ft to 30 ft to fit a variety of jobs, and can be easily customized by cutting conduit and core wire. It includes a small clamp to secure the output end for added stability, and a 2 in. control knob.
Specifications
| Knob Thread Size | 3/8-24 " |
| Conduit Material | PVC |
| Cable Dia (in.) | 0.088 " |
| Total Travel (in.) | 5.00 " |
| Bulkhead Thread Size | - " |
| Conduit Diameter | 0.375 " |
| Rod End Thread Size | - " |
| Knob Material | Polymer |
| Cable Length (ft.) | 10.00 ' |
| Mount Thread Size (in.) | 1/2-20 " |
| End Type | Plain |
| Cable Core Material | Stainless Steel |
| Cable Series | R38D Series |
The Buyers Products R38D Series 10 Foot Stainless Steel Core Wire represents a pinnacle of mechanical control cable engineering, meticulously designed to deliver unparalleled reliability, precision, and longevity across a spectrum of demanding applications. This particular product, with its optimized 10-foot length, strikes an ideal balance between reach and responsiveness, catering to installations where precise, long-distance mechanical actuation is paramount. Its robust construction and adherence to rigorous material specifications ensure optimal performance in environments that would compromise lesser quality components.
At the heart of the R38D Series control cable lies its premium stainless steel core wire. Stainless steel, specifically chosen for this application, offers a superior combination of mechanical strength, ductility, and most critically, exceptional resistance to corrosion. Unlike galvanized or carbon steel alternatives, the inherent properties of stainless steel, such as its passive chromium oxide layer, provide an enduring barrier against rust and oxidation. This makes the R38D Series cable an indispensable component in environments characterized by high humidity, exposure to saltwater spray, corrosive chemicals, or extreme temperature fluctuations. Typical stainless steel alloys employed in such high-performance cables, often grades like 304 or 316, are renowned for their stability and integrity, ensuring that the cable's operational characteristics remain consistent over its extended service life. The 0.088-inch diameter of the cable core has been precisely engineered to provide adequate tensile strength for a wide range of control functions, while maintaining sufficient flexibility to navigate complex routing paths without succumbing to excessive bending stress or fatigue.
Encasing this high-performance stainless steel core is a robust PVC conduit, an integral component of the R38D Series design. The choice of PVC (Polyvinyl Chloride) for the conduit material is strategic, leveraging its excellent insulative properties, chemical resistance, and commendable flexibility. The PVC conduit serves multiple critical functions: it provides primary protection to the stainless steel core wire from external abrasive forces, impacts, and environmental contaminants such as dirt, dust, and moisture; it acts as a low-friction channel, allowing the core wire to slide smoothly and efficiently during actuation, thereby minimizing operational effort and maximizing responsiveness; and it offers a degree of thermal insulation, helping to stabilize the cable's performance across varying ambient temperatures. The conduit's 0.375-inch outer diameter is optimized for secure mounting and routing within typical industrial and vehicle chassis, providing a compact yet highly protective housing. The flexibility of PVC also facilitates easier installation, allowing the cable to conform to diverse layouts while maintaining its protective integrity and operational efficiency.
A defining characteristic of the R38D Series control cable is its 5.00 inches of total travel, coupled with the absence of a neutral detent. This engineering choice is crucial for applications demanding continuous, precise, and infinitely variable control. The 5-inch travel range provides ample mechanical displacement for actuating throttle bodies, engaging PTOs, adjusting hydraulic valves, or managing other linear control mechanisms that require a significant stroke. The 'no neutral detent' feature is particularly beneficial in systems where a fixed 'off' or 'neutral' position is not desired, or where the operator needs granular control over the entire travel spectrum. This allows for smooth, uninterrupted modulation of the controlled function, preventing abrupt stops or starts that could occur with detented cables. For example, in variable speed controls or proportional hydraulic systems, the ability to precisely adjust an output without predefined stops enhances operational finesse and overall system performance. This design ethos underpins the R38D Series’ suitability for sophisticated machinery where fine-tuning and responsive feedback are paramount.
The installation and integration of the R38D Series 10-foot control cable have been carefully considered to maximize user convenience and system stability. The cable's inherent adaptability is underscored by its design, which allows for field customization by cutting both the conduit and the core wire to precise lengths. This feature significantly reduces the need for an extensive inventory of pre-cut cables, offering exceptional flexibility for installers and maintenance personnel to tailor the cable to specific, often unique, application requirements. This customizability not only streamlines installation processes but also ensures that the cable run is optimally routed, minimizing slack and maximizing control responsiveness. For secure mounting and precise operator interface, the cable incorporates a 1/2-20 inch mount thread size, a common industry standard that ensures compatibility with a wide array of mounting brackets and panel cutouts, providing a robust and vibration-resistant attachment point. Furthermore, the inclusion of a small clamp is a thoughtful addition to secure the output end. This clamp plays a critical role in preventing unintended movement or slippage of the core wire at its termination point, thereby maintaining consistent control accuracy and mitigating the risk of operational drift due to vibration or dynamic loads.
The operator interface for the R38D Series cable is designed for both durability and ergonomic functionality. A substantial 2-inch control knob, constructed from high-grade polymer, provides a comfortable and secure grip for the operator. The polymer material is chosen for its excellent wear resistance, tactile feel, and ability to withstand exposure to a variety of environmental elements without degrading. Its 3/8-24 inch thread size ensures a robust and secure connection to the control mechanism, preventing loosening even under sustained vibration or repeated use. The plain end type of the cable core offers maximum versatility, allowing technicians to crimp on specific rod ends, clevis ends, or other custom terminations tailored to the precise requirements of the equipment being controlled. This adaptability minimizes potential integration challenges and broadens the scope of applications for the R38D Series cable, making it a highly versatile solution for custom builds and specialized machinery.
The R38D Series 10 Foot Stainless Steel Core Wire finds its utility across an extensive array of industries and applications. In heavy equipment, such as construction machinery, agricultural vehicles, and utility trucks, these cables are critical for controlling engine throttles, transmission shifters, power take-offs (PTOs), and various hydraulic functions. Their robust construction and corrosion resistance make them ideal for the harsh, outdoor environments these machines operate in. Marine applications also benefit significantly from the stainless steel core, providing reliable control for boat throttles, gear shifters, and steering mechanisms, where constant exposure to saltwater demands superior corrosion protection. Industrial machinery, including conveyor systems, specialized manufacturing equipment, and processing plants, often employs these cables for remote actuation of valves, dampers, and other mechanical linkages. The ability to precisely control movements over a 10-foot distance with a smooth, non-detented action is invaluable in these settings, enabling operators to maintain optimal process parameters. Even in custom automotive projects or specialized vehicle modifications, the R38D Series offers a reliable and durable solution for bespoke control systems, from custom choke cables to unique auxiliary controls.
The engineering philosophy behind the Buyers Products R38D Series emphasizes long-term reliability and minimal maintenance. The synergy of the stainless steel core and the PVC conduit creates a system that is inherently resistant to the primary modes of cable failure: corrosion, abrasion, and fatigue. This translates into a significantly extended operational life, reducing downtime and replacement costs. While all mechanical components benefit from periodic inspection, the R38D Series is designed for a 'fit and forget' type of reliability, especially when properly installed and routed to avoid excessively sharp bends or points of potential friction. The robust material choices and precise manufacturing tolerances contribute to a control cable that maintains its low-friction operation and precise travel characteristics over thousands of cycles, ensuring that the control input consistently translates to accurate mechanical output throughout its lifespan. This unwavering performance is a testament to the rigorous design and quality control processes employed in the manufacture of Buyers Products components.
In summary, the Buyers Products R38D Series 10 Foot Stainless Steel Core Wire is not merely a cable; it is a meticulously engineered control solution designed for the most demanding applications. Its stainless steel core provides unparalleled corrosion resistance and tensile strength, while the durable PVC conduit ensures protection and smooth operation. The 5 inches of non-detented travel offers precise, infinitely variable control, crucial for sophisticated mechanical systems. Furthermore, its customizability in length, secure mounting options, and ergonomic polymer knob underscore its versatility and user-centric design. Whether integrated into heavy machinery, marine vessels, industrial equipment, or specialized vehicles, the R38D Series cable stands as a testament to durability, precision, and enduring performance, ensuring reliable mechanical actuation where it matters most. This product offers engineers and technicians a robust, adaptable, and high-performance component, guaranteeing operational excellence and long-term value in critical control systems.
