The Side-Mount Reservoir/Direct Mount Pump Wetline Kit from Buyers Products has everything you need to set up a hydraulic system for dump applications. Choose from a steel or polymer reservoir with a 50 or 70 gal capacity. All versions come with a cast iron pump/valve assembly rated at 46 GPM at 1800 RPM. Specify clockwise or counterclockwise rotation based on the PTO operation. Contact Customer Service for assistance. The wetline kit includes: (1) Side mount reservoir; (1) Reservoir bracket kit with fasteners; (1) 46 GPM at 1800 RPM cast iron pump/valve combination with brackets; (1) Internally reinforced 1-1/4 in. suction hose, 6 ft long; (2) 1-1/4 in. barbed adapter fittings; (2) 1-1/4 in. stainless steel hose clamps; (1) 1-1/2 in. by 1-1/4 in. reducing bushing; (1) 1 in. high pressure swivel adapter; (1) 1 in. wing-type high pressure quick detach coupler; (1) 1 in. high pressure hose, 6 ft long.
Specifications
| Direct or Remote Mount | Direct Mount |
|---|---|
| Flow at 1800 RPM | 46 |
| Pump Rotation | Counterclockwise |
| Reservoir Material | Carbon Steel |
| Reservoir Position | Side Mount |
| Reservoir Volume | 50 |
The 50 Gallon Side-Mount Reservoir/Direct Mount Pump Wetline Kit, featuring a Counterclockwise (CCW) rotation and a robust steel tank, represents a comprehensive and high-performance hydraulic solution engineered for the most demanding mobile applications, particularly within the heavy-duty dump truck segment. This meticulously curated kit is designed to provide the essential components required to establish a fully functional and reliable hydraulic system, converting mechanical power from a vehicle's Power Take-Off (PTO) into fluid power for actuating hydraulic cylinders or motors with precision and strength. Its integration streamlines the installation process, ensuring compatibility and optimal performance across all included elements. At its core, a wetline kit serves as the lifeline for auxiliary hydraulic functions on commercial vehicles, enabling operations such as the raising and lowering of dump bodies, the articulation of snowplows, or the activation of salt spreaders. The system functions by drawing hydraulic fluid from a reservoir, pressurizing it via a pump, and then directing this high-pressure fluid through a valve assembly to the hydraulic actuators. The returning fluid, having completed its work, then flows back into the reservoir, completing a closed loop. The efficacy and longevity of such a system depend critically on the quality and synergistic design of its components, aspects prominently addressed by this particular Buyers Products offering. The foundational element of this kit is the 50-gallon side-mount reservoir constructed from carbon steel. The choice of carbon steel for the reservoir material is deliberate, emphasizing durability, impact resistance, and a superior capacity for heat dissipation, crucial factors in high-demand, continuous operation environments. Carbon steel reservoirs are inherently more robust against physical damage and provide excellent structural integrity, essential when mounted on the side of a commercial vehicle where they may be exposed to road debris, adverse weather conditions, and vibrations. While polymer options exist, the steel variant offers enhanced thermal stability, crucial for maintaining hydraulic fluid properties and preventing premature degradation due to excessive heat buildup during prolonged use. The 50-gallon capacity is optimally sized for a wide range of dump applications, providing a sufficient volume of hydraulic fluid to prevent cavitation, mitigate fluid overheating, and ensure consistent system performance over extended duty cycles. An adequately sized reservoir not only stores the necessary fluid but also aids in cooling the fluid and allowing for the separation of air and contaminants before the fluid is recirculated. The side-mount configuration is strategically chosen for space optimization on the vehicle chassis, offering ease of access for routine maintenance tasks such as fluid level checks and filter replacements, while maintaining a low profile that minimally impacts vehicle aesthetics and operational clearances. Central to the kit's hydraulic power generation is the direct-mount pump/valve assembly. The direct mount configuration signifies that the hydraulic pump connects directly to the vehicle's PTO, eliminating the need for intermediate drive shafts or additional mounting brackets. This design offers several significant advantages, including a reduction in potential alignment issues, decreased component count, minimized power loss, and a more compact installation footprint. The direct coupling ensures maximum power transfer efficiency from the PTO to the hydraulic pump, translating directly into responsive and robust hydraulic performance. The pump itself is a cast iron gear pump, renowned for its rugged construction, high volumetric efficiency, and exceptional durability under high-pressure conditions. Cast iron construction provides superior resistance to wear and thermal distortion, contributing to a longer service life even when operating with demanding hydraulic fluids and at elevated temperatures. Gear pumps, known for their simplicity and reliability, function by trapping fluid between the teeth of two meshing gears and forcing it through the pump outlet. Their robust design makes them ideally suited for the challenging operational cycles of dump truck applications. The performance specifications of this pump are critical: 46 Gallons Per Minute (GPM) at 1800 Revolutions Per Minute (RPM). This flow rate dictates the speed at which hydraulic cylinders can actuate or hydraulic motors can rotate. A 46 GPM flow at the common PTO speed of 1800 RPM ensures rapid cycle times for dump bodies, enhancing operational efficiency and reducing downtime. For instance, a dump body requiring a significant volume of fluid for full extension will achieve its desired position quickly with this flow rate, optimizing work throughput. The specified Counterclockwise (CCW) pump rotation is a vital detail, indicating the direction of shaft rotation required by the pump to operate correctly. It is imperative that this matches the rotational direction of the vehicle's PTO output to ensure proper pump function and prevent system damage. Misalignment in rotation can lead to immediate system failure and component damage. The integrated valve assembly, being a combination unit with the pump, further simplifies the hydraulic circuit, reducing the number of external connections, potential leak points, and overall installation complexity. This integration often includes essential features such as pressure relief valves to protect the system from over-pressurization, providing a crucial safety and longevity benefit. Beyond the core pump and reservoir, the kit includes a meticulously selected array of hydraulic lines, fittings, and connectors, each chosen for its specific role in ensuring a high-integrity, leak-free, and efficient hydraulic system. The reservoir bracket kit with fasteners is fundamental for securely mounting the 50-gallon steel reservoir to the vehicle chassis. These brackets are engineered to withstand the significant static weight of the full reservoir, dynamic forces during vehicle movement, and continuous vibration, preventing dislodgement or damage over the vehicle's operational lifespan. The internally reinforced 1-1/4 inch suction hose, 6 feet long, is designed to facilitate the unhindered flow of hydraulic fluid from the reservoir to the pump. The generous 1-1/4 inch internal diameter is crucial for minimizing pressure drop and preventing cavitation at the pump inlet. Cavitation, caused by insufficient fluid supply or excessive vacuum, can severely damage hydraulic pumps, leading to premature failure. The internal reinforcement ensures the hose maintains its structural integrity under vacuum conditions, preventing collapse and guaranteeing a consistent fluid supply to the pump. The 6-foot length offers ample flexibility for routing the hose from the side-mounted reservoir to the PTO-mounted pump, accommodating various chassis configurations. Accompanying this are two 1-1/4 inch barbed adapter fittings and two 1-1/4 inch stainless steel hose clamps. Barbed fittings provide a secure, leak-resistant connection to the suction hose, while the stainless steel hose clamps offer corrosion resistance and robust sealing pressure, crucial for maintaining vacuum integrity and preventing fluid ingress or egress at the suction line connections. For the pressure side of the system, the kit includes a 1-inch high-pressure swivel adapter, a 1-inch wing-type high-pressure quick detach coupler, and a 1-inch high-pressure hose, 6 feet long. The 1-inch diameter high-pressure hose is specifically engineered to withstand the elevated pressures generated by the hydraulic pump, typically featuring multiple layers of internal reinforcement (e.g., steel wire braids or spirals) to prevent rupture. Its 6-foot length provides sufficient reach for connecting to the primary hydraulic actuator, such as a dump cylinder. The 1-inch high-pressure swivel adapter is a critical component for managing hose routing and reducing stress on the hose and fittings. By allowing rotational movement, it prevents hose kinking and twisting, which can lead to premature hose failure and leaks, especially in dynamic applications. The 1-inch wing-type high-pressure quick detach coupler is a key feature for operational flexibility. This component allows for the rapid and secure connection or disconnection of hydraulic implements or cylinders, minimizing fluid loss during attachment changes and enhancing operational efficiency. Its "wing-type" design typically indicates an easy-to-use, robust mechanism for locking and unlocking, suitable for gloved hands in field conditions. These couplers are essential for reducing downtime when switching between different hydraulic functions or when maintenance is required on attached equipment. Finally, the 1-1/2 inch by 1-1/4 inch reducing bushing facilitates the connection between components with differing port sizes, ensuring a smooth and unrestrictive fluid path within the hydraulic circuit. Such precision in fitting selection prevents bottlenecks in fluid flow, which could otherwise lead to system inefficiencies, heat generation, and potential component damage. In terms of broader operational considerations, the successful integration of this wetline kit hinges on several key factors. Correct hydraulic fluid selection, matching the manufacturer's specifications for viscosity and operating temperature range, is paramount for optimal system performance and longevity. Maintaining fluid cleanliness through regular filtration and adherence to service intervals is also critical, as contaminants are a primary cause of hydraulic system wear and failure. Periodic inspection of hoses, fittings, and the reservoir for any signs of wear, leaks, or damage is essential for preventative maintenance and ensuring the continued safe operation of the hydraulic system. The applications for this 50 Gallon Side-Mount Reservoir/Direct Mount Pump Wetline Kit are broad, extending beyond traditional dump trucks to any heavy-duty commercial vehicle requiring auxiliary hydraulic power. This includes, but is not limited to, construction vehicles, refuse compactors, specialized transport trailers, and municipal service vehicles. Its robust design, comprehensive componentry, and precise engineering make it an ideal choice for professionals seeking a dependable and high-performing hydraulic solution that can withstand the rigors of continuous, demanding use in challenging environments. This kit offers a complete, ready-to-install package that minimizes the complexity of hydraulic system integration, providing a reliable foundation for critical vehicle functions. The specific combination of a 50-gallon steel reservoir, a direct-mount 46 GPM CCW pump, and a full complement of high-quality hoses and fittings underscores its value as a durable, efficient, and professionally engineered solution for diverse mobile hydraulic power requirements.
